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How EXACTLY to install respeed coilovers/camber plates?

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Old 07-29-12, 10:37 PM
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How EXACTLY to install respeed coilovers/camber plates?

I'm still at it, and still in way over my head. The instructions aren't much of a help to me with my limited experience/knowledge in this area. Can someone PLEASE help me out installing the camber plates and coilovers? I've a few questions before being comfortable proceeding.
I installed the front cartridges(illumina's) and the spacer that fits inside the tokico strut housing nut. The instructions(Tokico's) said to torque it to ~90 ft/lbs and there should be a small gap between the strut tube and nut flange. Even with the spacer installed, the large nut screwed all the way down to meet the strut tube. 1: Is this a problem?
Do the instructions for the coilovers also apply when using the camber plates? I mean; slip the threaded tube down onto perch; slide down spring zip tied to the AL upper spring mount; insert thin washer, needle bearing, thick washer on top of the upper spring mount in the recess; THEN the inner part of the camber plate with the monoball in it, then the new nut for the piston rod. It looks like the nut will bottom out without ever being able to contact the monoball. 2:Is this correct, no other washers or anything on the bottom or top of the monoball, just the nut on top?
3:Can someone confirm the correct orientation of the plates on my car?
4:The stock dust boots don't fit inside the spring, what about dust boots?
Attached Thumbnails How EXACTLY to install respeed coilovers/camber plates?-strutassembly.jpg   How EXACTLY to install respeed coilovers/camber plates?-struthousingnutgap.jpg   How EXACTLY to install respeed coilovers/camber plates?-monoballtopandbottom.jpg   How EXACTLY to install respeed coilovers/camber plates?-monoballclearance.jpg   How EXACTLY to install respeed coilovers/camber plates?-passsidecamberplate.jpg  

Old 07-30-12, 06:03 PM
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The slots in the camber plates should be toward the rear of the car (hard to tell in photo). This adds a bit of caster.

There should be some thin washers that go on the strut shaft prior to inserting into the camber plates. Otherwise, the nut will not be able to take up the slack. If you did not receive these, then call Sam.

After installing the cap nut on top of the strut tube, do you still have slop (can cartridge move up/down)? There shouldn't be any movement. You aren't using SA strut tubes are you? They are a bit longer and require a different spacer.

Skip the boots, but don't forget the bump stops (cut in half if you like).




.
Old 07-31-12, 08:15 AM
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Originally Posted by Kentetsu
The slots in the camber plates should be toward the rear of the car (hard to tell in photo). This adds a bit of caster.

There should be some thin washers that go on the strut shaft prior to inserting into the camber plates. Otherwise, the nut will not be able to take up the slack. If you did not receive these, then call Sam.

After installing the cap nut on top of the strut tube, do you still have slop (can cartridge move up/down)? There shouldn't be any movement. You aren't using SA strut tubes are you? They are a bit longer and require a different spacer.

Skip the boots, but don't forget the bump stops (cut in half if you like).




.
Only washers for the strut shaft are the thin one and thick one sandwiching the thin needle bearing in the recess of the top of the upper spring mount. I received no other washers. I didn't even get washers for the 8 bolts and nuts to attach the camber plates to car.
I alsol only received ONE spacer for the strut tubes, and had to get a machine shop to take a week to make me another and charged me $20.
The only instructions I could find for the camber plates, makes no mention of washers or of actual installation even!
I didn't crank the piston rod nut down all the way, Just from looking at it I know there will be slop. The strut tubes themselves came out of a bone stock SE, but one had four thick washers UNDER the old cartridge, and the other had five! But the old cartridge bodies are much shorter than the illumina's.
Old 07-31-12, 06:50 PM
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Have you contacted Sam and given him an opportunity to correct the missing parts issue?
I mean, you're welcome to ask here, but Sam is the one that will have the answers and the ability to make it right.
Old 08-01-12, 10:14 AM
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Originally Posted by Kentetsu
Have you contacted Sam and given him an opportunity to correct the missing parts issue?
I mean, you're welcome to ask here, but Sam is the one that will have the answers and the ability to make it right.
I sent Sam an email a few weeks ago, got no reply. I ordered the stuff last August and am just now trying to actually install it, I don't exactly expect any customer service on a year old order. I don't even know what parts I'm missing to ask about, that's why I'm aking here hoping that someone has these parts, has sucessfully installed them, and can tell me EXACTLY what I'm missing and what I need to complete this nightmare. I can find no instructions or pictures of what EXACTLY goes where. Thanks for the reply, wish I could get some more...
Old 08-01-12, 11:48 AM
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Does this help?

http://www.re-speed.com/media/kunena...etCoilOver.pdf

The Support Forum section of his website has the manuals
http://www.re-speed.com/
Old 08-01-12, 02:01 PM
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Originally Posted by sevens4me
I don't exactly expect any customer service on a year old order.
How about service on a year old order from the previous owner.

Originally Posted by sevens4me
Even with the spacer installed, the large nut screwed all the way down to meet the strut tube. 1: Is this a problem?
Only if the insert has movement after you have tightened the gland nut. The pictures show your purchase the "race" inserts. These are not Rx7 parts but can be used for such, therefore the tokico instructions are not 100% accurate. They would be if you were installing them on the Toyota they were made to fit. The missing spacer sometimes happens from Tokico unfortunately. Sam could have gotten a replacement sent to you direct from tokico.

Originally Posted by sevens4me
Do the instructions for the coilovers also apply when using the camber plates? I mean; slip the threaded tube down onto perch; slide down spring zip tied to the AL upper spring mount; insert thin washer, needle bearing, thick washer on top of the upper spring mount in the recess; THEN the inner part of the camber plate with the monoball in it, then the new nut for the piston rod. It looks like the nut will bottom out without ever being able to contact the monoball. 2:Is this correct, no other washers or anything on the bottom or top of the monoball, just the nut on top?
That is the correct order of components minus some required spacers/washers you needs since you have the "race" inserts. You need to get Sam to send them to you.

Originally Posted by sevens4me

3:Can someone confirm the correct orientation of the plates on my car?
Yes, the pictures shows the correct installation for the plate portion of the camber plate on the right hand side of the car.

Originally Posted by sevens4me
4:The stock dust boots don't fit inside the spring, what about dust boots?
Correct, the boots do not fit. You do not need them.


Originally Posted by sevens4me
I don't even know what parts I'm missing to ask about, that's why I'm aking here hoping that someone has these parts, has sucessfully installed them, and can tell me EXACTLY what I'm missing and what I need to complete this nightmare.
From the pictures it looks like you have everything needed minus the above mentioned spacers/washers. Get with Sam on those.

Post up if you have more questions.
Old 08-01-12, 06:44 PM
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Thank goodness, thank you sir for the informative reply! I really really appreaciate it. I'll try calling Sam about this.
As far as the inserts in the strut tubes...I poured some oil in the tubes first(~1/2 ounce) then put the inserts in. They slowly sank into place, and because of the oil in there, it make a terrific suction, and I couldn't pull the insert back out. After the large nut with the flange screwed all the way down to meet the strut tube, I don't have much confidence saying the inserts don't have slop because of my inability to remove them before I even put the nut on. I guess I'm worried about this perhaps for no reason? Thanks again.
Old 08-02-12, 08:30 AM
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No need for oil in the tube so you can poor it out if you are really concerned. I doubt you have a problem but you will hear clunking from the front end if the inserts are loose.

-billy
Old 08-02-12, 10:26 PM
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Originally Posted by sevens4me
Thank goodness, thank you sir for the informative reply! I really really appreaciate it. I'll try calling Sam about this.
As far as the inserts in the strut tubes...I poured some oil in the tubes first(~1/2 ounce) then put the inserts in. They slowly sank into place, and because of the oil in there, it make a terrific suction, and I couldn't pull the insert back out. After the large nut with the flange screwed all the way down to meet the strut tube, I don't have much confidence saying the inserts don't have slop because of my inability to remove them before I even put the nut on. I guess I'm worried about this perhaps for no reason? Thanks again.
Thanks, Billy for that!

PM sent

-Sam
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