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Coolant temp sensor/gauge problems? Here's why mine didn't work.

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Old 08-26-06, 02:48 PM
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Coolant temp sensor/gauge problems? Here's why mine didn't work.

1983 RX-7. Model? You tell me.

Here's the usual checklist:

1. Sensor is bad (common)
2. Sensor wire is bad (or the bullet connector is bad or dirty)
3. Gauge is bad

I replaced the sensor on the engine block under the oil cooler (naturally, mine isn't the one everyone else uses. Oh NOooo. Mine had to be the "rare" one that's only on factory rebuilt engines that has a different thread!)

As I said, I replaced the sensor BUT the gauge still didn't work. I read here that I should ground the wire (from the gauge) to the engine block (with the key in the "on" position" and the needle should peg to "H"ot. Mine didn't. That meant my wire or gauge was bad. Think again.

I removed the instrument cluster (see my other rant about why this was such a pita) and proceeded to remove these 4 screws and 2 bulb connectors.





Looking at the face of the gauges now, I noticed that all the other needles would move freely (with my thumb) and return to normal except for the coolant temp needle. It was tight against the face of the panel. I bent it up "slightly" but could feel something was still catching when I moved it.

There's a tiny pin (kinda blurry) that glides in a groove to move the needle.



Mine wasn't feeling "groovy" today. It was catching on a small, almost invisible burr in the slot or groove. I got a very small nail and reamed out the slot back and forth until the pin would move freely. This is a very delicate and very thin piece of tin so be very careful!

Once it moved freely with my thumb and returned to it's original place without "catching" I reinstalled the instrument cluster.

My coolant/water temp gauge now works!!!

Disclaimer: "Your results may vary". (I say this because nothing I've done so far seems to be in the "ususal" checklist of troubleshooting.)

Yes, I am a god. Today at least. Tomorrow I return to just being dad.

DD
Old 08-26-06, 03:31 PM
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Was The Needle Just Not Moving At All? Because Mine Take It A Lil While And Then It'll Go The The Middle
Old 08-26-06, 03:55 PM
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should forget about using these stock gauges. they're over 20 years old now.

Time to get some aftermarket gauges....oil pressure, oil temp and water temp.
Old 08-26-06, 03:58 PM
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Didn't move at all. Ever. Now it does.

(And, oh yeah, I forgot usual checklist item #4: Thermostat is stuck open.)

DD
Old 08-26-06, 04:27 PM
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item #5 - wire has been swapped with the one going to the capacitor on the rear engine housing
Old 08-26-06, 04:59 PM
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Did you happen to take pics of this oddball sensor? I have only seen one type so far.
Old 08-26-06, 05:50 PM
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Trochoid,

Here's where I found the info (from innittab - posted on 01/03/04).

Go a little more than 3/4 of the way down in the post (post #12).

Sensor

DD
Old 08-26-06, 06:04 PM
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Thanks for the link DD. I didn't know there were different temp gauge senders. Learn something new every day.
Old 08-26-06, 08:13 PM
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Possible For You to take a pic of the fuse box the way the fuses are s'posed to be put in? I think the previous owner put a couple in the wrong places, and the back of the fuse panle is worn so its hard to read. I would appreciate it Before I Go to work tomarrow. :-P I know i'm new to the forum so I have No rep but jus thought i'd ask.

P.S. Yes I Have an 1983 Mazda RX7 In-case Your Wondering.

Last edited by FFXLuc; 08-26-06 at 08:23 PM.
Old 08-26-06, 09:17 PM
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Dude,

You're killin' me. J/k. Here ya go:



DD
Old 08-26-06, 09:20 PM
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lol Sorry didn't mean to be a pain. So is Engine, Cruise, And Fuel Pump At The Top Of The Fuse Box? (Top Being Towards The Steering Wheel. Bottom Of Fuse Box Being Towards The Clutch)
Old 08-26-06, 09:33 PM
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Daaaah. I think you've got it reversed. Reach your hand behind this screen and lift the picture into place. That's how the fuses go.

DD
Old 08-26-06, 09:45 PM
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:-/... So The Engine, Cruise, And Fuel Pump Are At The Top Of The Fuse Box? (Top Being Towards The Steering Wheel. Bottom Of Fuse Box Being Towards The Clutch)
Old 08-26-06, 09:59 PM
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Find the 10 amp fuel pump fuse. That will show you how the cover relates to the fuse box.
Old 08-26-06, 09:59 PM
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Yeah, yeah. Sorry. I confused myself. If you could take this picture of the fuse box, print it out, hold it over your head, lean back, sit in the drivers seat, and slide through the firewall with your feet so you were looking at the fuses, you'd have the right locations.

DD
Old 08-26-06, 10:00 PM
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Originally Posted by trochoid
Find the 10 amp fuel pump fuse. That will show you how the cover relates to the fuse box.
Well Actually I'm Worried If The Fuel Pump Fuse Was In The Wrong Place.
Old 08-26-06, 10:02 PM
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Okie Dokie I Think I Understand Now. Your A Good Photographer I Appreciate You Taking The Extra Time To Help Me Out With This Small Problem. Have A Good Night And Good Luck With Your Gauges, I'm Upgrading My Gauge Cluster Within The next 2-3 Months.
Old 08-26-06, 10:07 PM
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No problem. I'm a noob myself. Have a good one.

DD
Old 08-26-06, 10:20 PM
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lol Yea, After All That Explaining And Stuff, I FOund Out That Only 4 Of The Fuses Were In THeir Right Spots, THe Other Ones Were Either 5 Volts too High Or 5 Too Low so now i have them all correct and hope something works better in the mourning

and you did good, jus your explinations Were jus more Lengthy Than I Needed, A Simple Yes Or No Would have sufficed :-)
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