1st Generation Specific (1979-1985) 1979-1985 Discussion including performance modifications and technical support sections

Bent Rear Axle Shafts?

Thread Tools
 
Search this Thread
 
Old May 23, 2025 | 08:16 PM
  #1  
OilyRotor16's Avatar
Thread Starter
Almost not-broken SA
Liked
Loved
Community Favorite
 
Joined: Nov 2023
Posts: 92
Likes: 13
From: Tacoma, WA
Bent Rear Axle Shafts?

Hi all,

I’ve been doing some suspension/brake work on my ‘79’s rear axle, and came across this unfortunate issue (video attached): both rear axle shafts seem to be bent out of shape and therefore wobble (which causes my drums to rub against the brake shoes in an irregular pattern).

I’ve been suspecting the car was in a “minor” accident, as there’s a small amount of body damage to the front bumper as well as the core support (my passenger side headlight sits crooked in proportion to the rest of the body, and on closer inspection it has been pushed in a little), leading me to believe maybe a previous owner slammed against something in front and then a curb which bent the axle shafts? (Mainly the passenger side, as that’s the worst one. Driver’s side wobbles less).

I currently have bearings, spacers, retaining collars, etc. to install, but had a few questions first:

1. Do you guys think I need a whole new rear end? (In case the axle housing itself is bent out of shape?)

2. Do my bearings just need to be replaced?

3. Should I swap in spare axle shafts from my parts car along with the new bearings (I’ve verified they’re straight; I might also swap the diff over as mine sounds clunky as you might be able to tell from the video).

What would you guys recommend I do?

Thanks so much for reading,
Pascal
Attached Files
File Type: mov
IMG_4265.mov (12.98 MB, 16 views)

Last edited by OilyRotor16; May 23, 2025 at 08:56 PM.
Reply
Old May 24, 2025 | 09:11 AM
  #2  
j9fd3s's Avatar
Moderator
Community Builder
Liked
Loved
Community Favorite
iTrader: (3)
 
Joined: Mar 2001
Posts: 31,837
Likes: 3,233
From: https://www2.mazda.com/en/100th/
if the old axle shafts are bent, then you'd want to replace them with the straight ones.
i'm not sure of a good way to measure the housing, but if you have a good rear axle, maybe its better to just swap that in?
Reply
Old May 24, 2025 | 10:08 AM
  #3  
Carl's Avatar
Rotary Enthusiast
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (2)
 
Joined: Oct 2002
Posts: 845
Likes: 135
From: Cardiff, CA
If you are sure the current axles are bent, I would definitely replace them with known straight axles. Have you pulled the drums, etc off to check the run-out on the axle flange? Or does stuff just seem to be wobbling?

For checking axle housing "straightness" I have used 12"x12" (dimensions not so important) flat metal plates. They need to be thick enough to not flex. Mine are about 3/16" thick. Drill holes so that they can be bolted to the ends of the axle housing. I would drill the holes so that the plates are in the same "rotational configuration" You can then measure how well aligned the axle flanges are. That might not be such a good description, but hopefully enough to figure out ;-) Here is a picture of one of the plates I have used on my disc brake rear. It is a bit of work, but what isn't?

Carl

Reply
Old May 24, 2025 | 10:12 AM
  #4  
Carl's Avatar
Rotary Enthusiast
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (2)
 
Joined: Oct 2002
Posts: 845
Likes: 135
From: Cardiff, CA
Re-reading I realize it is not exactly clear what to bolt the plates to. Bolt to the axle housing flanges not the actual axle flanges. Hopefully that makes more sense.

Carl
Reply
Old May 30, 2025 | 03:56 PM
  #5  
elwood's Avatar
Rotary Freak
Tenured Member: 20 Years
iTrader: (1)
 
Joined: Mar 2003
Posts: 1,589
Likes: 46
From: Michigan
I modified a Toyota 8" rear axle and installed it in my turbo FB many years ago. I had to weld on new brackets, so I was concerned about axle housing warpage. If memory serves, the differential was already out of the vehicle, so I installed the bearings and put a tube all the way through the housing. This makes it easy to see if there's any issue by looking through the differential hole, or you can leave a bearing out and gun sight down the tube with a light.
Reply
Old May 31, 2025 | 03:17 PM
  #6  
OilyRotor16's Avatar
Thread Starter
Almost not-broken SA
Liked
Loved
Community Favorite
 
Joined: Nov 2023
Posts: 92
Likes: 13
From: Tacoma, WA
Originally Posted by elwood
I modified a Toyota 8" rear axle and installed it in my turbo FB many years ago. I had to weld on new brackets, so I was concerned about axle housing warpage. If memory serves, the differential was already out of the vehicle, so I installed the bearings and put a tube all the way through the housing. This makes it easy to see if there's any issue by looking through the differential hole, or you can leave a bearing out and gun sight down the tube with a light.
Ah brilliant! I’ll definitely try that as well, thanks so much!
Reply
Old Jun 16, 2025 | 01:39 AM
  #7  
Holdfast's Avatar
OG Member
Tenured Member: 5 Years
Liked
iTrader: (1)
 
Joined: Feb 2017
Posts: 481
Likes: 47
From: Bay area California
I have some axles from a 79-80. Came out of a low mileage axle.
Reply
Old Jun 16, 2025 | 04:32 PM
  #8  
OilyRotor16's Avatar
Thread Starter
Almost not-broken SA
Liked
Loved
Community Favorite
 
Joined: Nov 2023
Posts: 92
Likes: 13
From: Tacoma, WA
Originally Posted by Holdfast
I have some axles from a 79-80. Came out of a low mileage axle.
Awesome, thanks for the offer! I’ll let you know if I need them; I have a parts car that’s in rough shape, so if those prove to be garbage then I’d love to take you up on the offer
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
IanS
1st Generation Specific (1979-1985)
9
Mar 14, 2012 03:09 AM
djessence
1st Generation Specific (1979-1985)
7
Sep 23, 2008 11:52 PM
streetdreamzny
Rotary Drag Racing
23
Apr 25, 2007 02:40 PM
bad 83
1st Generation Specific (1979-1985)
7
Mar 7, 2006 11:15 PM
2wankel
1st Generation Specific (1979-1985)
12
Sep 6, 2004 02:10 PM




All times are GMT -5. The time now is 11:31 AM.