1st Generation Specific (1979-1985) 1979-1985 Discussion including performance modifications and technical support sections

1984 - Replacing Clutch Master Cyl.

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Old Jun 2, 2023 | 01:14 PM
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1984 - Replacing Clutch Master Cyl.

GEEZ - - I am trying to Edit but cannot change the title. This is a CLUTCH master cylinder. Sorry I did not proof read.
I am seeking tips on easiest way to remove the faulty part - specifically the two nuts under the dash. I've experienced cramped work areas before but this looks horrible. I do plan to remove the seats as the carpet likely has fluid under it. Best tools? Sockets etc.?

Last edited by ebodyboy; Jun 2, 2023 at 01:19 PM. Reason: wrong part in title
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Old Jun 2, 2023 | 01:53 PM
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Definitely need a stubby rachet and a deep socket, I might have also used a wobble joint but I don't remember.
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Old Jun 2, 2023 | 02:14 PM
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Originally Posted by ebodyboy
GEEZ - - I am trying to Edit but cannot change the title. This is a CLUTCH master cylinder. Sorry I did not proof read.
I am seeking tips on easiest way to remove the faulty part - specifically the two nuts under the dash. I've experienced cramped work areas before but this looks horrible. I do plan to remove the seats as the carpet likely has fluid under it. Best tools? Sockets etc.?

I used a ratchet, socket, extension and swivel. it's pretty easy. just two nuts once you zero in on it.

but the cramped OMG!!! I have a bigger slave cylinder and mounted a little to the left of OEM (right up against the drivers side) and a linkage to the clutch pedal. The linkage has done me dirty 2 times now, and I now have as hard metal as you can in there because adjust that is a REAL PITA!

just hope this holds or I'm gonna need to break out the welder.
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Old Jun 2, 2023 | 08:30 PM
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Remove the driver's seat. 4 bolts, makes it much easier to do the master clutch cylinder.
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Old Jun 3, 2023 | 10:20 AM
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From: https://www2.mazda.com/en/100th/
the bottom nut is really easy, so do this last. the top nut is a PITA. i don't recall what i used last time, but 1/4" drive ratchet is your friend with these cars
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Old Jun 3, 2023 | 01:59 PM
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The studs included with new clutch masters are kind of notorious for having too much unthreaded portion in the middle. Upon re assembly, after getting the nuts started and run up you find they bottom out up against that unthreaded portion before fully securing the housing to the fire wall. You may want to compare them to the ones in the master you are replacing. You can re-use the old ones or throw a couple washers on the studs before installing the nuts. Your welcome.....
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Old Jun 4, 2023 | 07:30 AM
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^^^^^ That advice is spot on!! I typically try and use my original studs but when I put a new clutch master cylinder on my 80 last fall, the threads were different from the current one I was replacing. I used a couple of washers and it worked perfectly. Few things worse than getting wedged under the dash only to find that the studs are too long and back out you go for a solution.
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Old Jun 5, 2023 | 02:15 PM
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Agreed, top nut is a tough job. Made mine easy with one of these. Didn't remove anything just protected the carpet. Good luck.



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Old Jun 6, 2023 | 10:57 AM
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All good advice - - but what size specific and where purchased?
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Old Jun 6, 2023 | 11:08 AM
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Originally Posted by ebodyboy
All good advice - - but what size specific and where purchased?
If the wrench, 10mm and most any hardware store or Harbor Freight.
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Old Jun 6, 2023 | 11:30 AM
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The nuts are 12mm - I usually (always) remove the rod that goes from the pedal to the master cylinder. It's just a small e-clip and off it comes - much easier to access the top nut using normal tools.

Also - Banzai makes a great point about the studs - Too much unthreaded section and you can't tighten it down. I re-use the old studs as well.

Also - I changed the title for you.
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Old Sep 18, 2023 | 04:28 PM
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Almost four months later and repair still not done. Combination of hot weather, sore back and no panic as car need not be moved for at least five more weeks. Still looks like a horror show to gain access. I did remove seat and lift carpet section so three months of airing it out pretty much dried up any brake fluid.

p.s. And I still haven't located a decent roof panel - - at a decent price,

Last edited by ebodyboy; Sep 19, 2023 at 12:28 PM. Reason: more info
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Old Sep 19, 2023 | 12:12 PM
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From: https://www2.mazda.com/en/100th/
Originally Posted by ebodyboy
Almost four months later and repair still not done. Combination of hot weather, sore back and no panic as car need not be moved for at least five more weeks. Still looks like a horror show to gain access. I did remove seat and lift carpet section so three months of airing it out pretty much dried up any brake fluid.
you can do it like a British car, sit on the ground next to the car, and you're kind of right there
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Old Sep 20, 2023 | 06:34 PM
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I just did this and a clutch slave cylinder replacement. I had no deep sockets for the master so I used an offset box wrench and made many tiny, oh so tiny, 15° arc turns and then my fingers.

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