E Production Rx-7 Build
#1
Fabrineer
Thread Starter
E Production Rx-7 Build
I'm turning a 91 Turbo 2 into an NA SCCA E-Production Rx-7. The car previously made 407rwhp with a GT35R and a 13B-RE, but I got tired of driving it on the street and am ready to start racing on a regional level.
Minimum weight, with driver, is 2300 lbs with the stock transmission. I would like to either swap another synchronized 5 speed box into it (can't change the number of gears) that has better ratios for circuit racing than the stock turbo 2 trans, or put a dog box in it, but that is down the road... I'm open to suggestions for that.
Here are some pics of the fuel cell. It is a 12 gallon ATL bladder from a NASCAR with the NASCAR anti rollover devices. I fabricated the cover, fabricated the aluminum cage, and modified the can to include a flange for a removable cover. The can (not the cage) is being powder coated red, more pics of that and the fuel plumbing later.
Minimum weight, with driver, is 2300 lbs with the stock transmission. I would like to either swap another synchronized 5 speed box into it (can't change the number of gears) that has better ratios for circuit racing than the stock turbo 2 trans, or put a dog box in it, but that is down the road... I'm open to suggestions for that.
Here are some pics of the fuel cell. It is a 12 gallon ATL bladder from a NASCAR with the NASCAR anti rollover devices. I fabricated the cover, fabricated the aluminum cage, and modified the can to include a flange for a removable cover. The can (not the cage) is being powder coated red, more pics of that and the fuel plumbing later.
#5
Fabrineer
Thread Starter
Copied from the 2009 GCR:
o. Final Drive
1. Drive shaft(s) are unrestricted.
2. Final drive ratio is unrestricted.
3. Internal differential components are unrestricted. Electric control of the differential is prohibited.
4. Substitution of the differential housing is only permitted on front engine/front drive or rear engine/rear drive cars through the use of an alternate transaxle.
5. Axle shafts, bearings, bearing carriers, hubs, and universal joints/CV joints are unrestricted.
6. Transverse engine cars can rotate the engine about the crankshaft centerline to align axle shafts/constant velocity joints. On rear engine/rear drive cars the engine/drive train can be relocated vertically upward, to a maximum of one inch, to allow alignment of suspension and driveline components.
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#8
GET OFF MY LAWN
iTrader: (1)
They don't care about VIN numbers in Production. Its all about the indivdual parts. Many of the T2 parts can be used because there are a lot of parts that are unrestricted in the rules.
Tha main parts that need to come from an 86-92 NA are the engine, brakes, diff housing, hood design(no scoop, but can be alternate material). Just about everything else can be replaced with an alternate material or alternate part performing the same function.
Tha main parts that need to come from an 86-92 NA are the engine, brakes, diff housing, hood design(no scoop, but can be alternate material). Just about everything else can be replaced with an alternate material or alternate part performing the same function.
#9
Fabrineer
Thread Starter
I can use t2 brakes, they were also used on the GXL. The NA differential does use the same aluminum housing as the t2 diff; however, I'm not sure if the nose is the same.
Also, the control arms are unrestricted (but not suspension mounting points), so I could make tubular steel control arms if I desire. I am considering that option to lower the unsprung weight of the suspension system.
Also, the control arms are unrestricted (but not suspension mounting points), so I could make tubular steel control arms if I desire. I am considering that option to lower the unsprung weight of the suspension system.
#10
www.lms-efi.com
iTrader: (27)
The spec line is implied to apply to the NA cars only. The TII diff will not be legal. You won't need it anyway. The NA diff will hold the power of an EP car just fine and is lighter than the TII. You will want a 5.12 gear set for an EP car. Be prepared to shell out big money for this custom made gear set. A stock 4.10 will be horribly over geared.
You will need a high end dog-box to be competitive. The TII box should be legal, as alternate transmissions are legal, but the ratios will be terrible. The NA trans is fragile and the ratios are not ideal either. A Miata gear set in an NA case would have better ratios but will still be just as fragile. In the end you'll want/need a dog box.
I would suggest beginning your racing in IT instead of Production. Will allow you to dip your foot in a much shallower pool (ie. less expensive, less demanding of expertise). You can build the car as an ITS car and upgrade to EP specs later on. There will be more competition in IT as well. Mid-Ohio often has 20+ cars in ITS at a normal regional. There might be 2-3 EP cars at the same race.
Contact me through PM if you would like any advice on getting pointed in the right direction.
You will need a high end dog-box to be competitive. The TII box should be legal, as alternate transmissions are legal, but the ratios will be terrible. The NA trans is fragile and the ratios are not ideal either. A Miata gear set in an NA case would have better ratios but will still be just as fragile. In the end you'll want/need a dog box.
I would suggest beginning your racing in IT instead of Production. Will allow you to dip your foot in a much shallower pool (ie. less expensive, less demanding of expertise). You can build the car as an ITS car and upgrade to EP specs later on. There will be more competition in IT as well. Mid-Ohio often has 20+ cars in ITS at a normal regional. There might be 2-3 EP cars at the same race.
Contact me through PM if you would like any advice on getting pointed in the right direction.
#11
Fabrineer
Thread Starter
The spec line is implied to apply to the NA cars only. The TII diff will not be legal. You won't need it anyway. The NA diff will hold the power of an EP car just fine and is lighter than the TII. You will want a 5.12 gear set for an EP car. Be prepared to shell out big money for this custom made gear set. A stock 4.10 will be horribly over geared.
You will need a high end dog-box to be competitive. The TII box should be legal, as alternate transmissions are legal, but the ratios will be terrible. The NA trans is fragile and the ratios are not ideal either. A Miata gear set in an NA case would have better ratios but will still be just as fragile. In the end you'll want/need a dog box.
I would suggest beginning your racing in IT instead of Production. Will allow you to dip your foot in a much shallower pool (ie. less expensive, less demanding of expertise). You can build the car as an ITS car and upgrade to EP specs later on. There will be more competition in IT as well. Mid-Ohio often has 20+ cars in ITS at a normal regional. There might be 2-3 EP cars at the same race.
Contact me through PM if you would like any advice on getting pointed in the right direction.
You will need a high end dog-box to be competitive. The TII box should be legal, as alternate transmissions are legal, but the ratios will be terrible. The NA trans is fragile and the ratios are not ideal either. A Miata gear set in an NA case would have better ratios but will still be just as fragile. In the end you'll want/need a dog box.
I would suggest beginning your racing in IT instead of Production. Will allow you to dip your foot in a much shallower pool (ie. less expensive, less demanding of expertise). You can build the car as an ITS car and upgrade to EP specs later on. There will be more competition in IT as well. Mid-Ohio often has 20+ cars in ITS at a normal regional. There might be 2-3 EP cars at the same race.
Contact me through PM if you would like any advice on getting pointed in the right direction.
The T2 diff is legal, as the differential is unrestricted. The reason I want to use it is that I already have a KAAZ in there. However, a concern of mine is the higher rotating mass, as well as the higher fluid friction forces due to the larger diameter ring gear. I'm not 100% sure about the nose. If that is different, then I'm not going to run it, and will end up selling it.
The T2 trans sucks. I won't run it for long. I am looking into a mazda factory race transmission as an alternative, but there are (i think) fairly affordable T5 dogbox conversions that can be readily adapted to rotary bolt patterns.
I am going to start by PDXing for a season to get my braking zones in tune, then hopefully move up to competition. Who knows, I may change my mind by the time that happens anyway.
#12
www.lms-efi.com
iTrader: (27)
The T2 diff is legal, as the differential is unrestricted. The reason I want to use it is that I already have a KAAZ in there. However, a concern of mine is the higher rotating mass, as well as the higher fluid friction forces due to the larger diameter ring gear. I'm not 100% sure about the nose. If that is different, then I'm not going to run it, and will end up selling it.
The S4 clutch type diff is a good for racing when properly setup. There are a couple shops that can do it for you, or it's very easy to put the parts together yourself. Getting the right combination of clutch thicknesses to properly set the break out torque can be an important part of the setup though and having someone's experience to lean on is nice. If you build it yourself Mazda Speed has various thickness clutches available. IMO, the Torsen from the Miata (while popular in racing), is a poor choice.
#16
Fabrineer
Thread Starter
I bought the tubing bender and flare tool today. Need to get some aluminum tubing and the Toyota Supra fuel pump, fab up a bracket for the pump, make the surge tank, and bracket for the external pump and filter this weekend. Probably won't all be done.
I'll post up some pictures of the powder coating tomorrow if I remember to take my camera in.
Ludwig, I think if I raced ITS first I would have to run a larger diameter roll cage. I don't want to order 2 die sets and make the cage twice...
I'll post up some pictures of the powder coating tomorrow if I remember to take my camera in.
Ludwig, I think if I raced ITS first I would have to run a larger diameter roll cage. I don't want to order 2 die sets and make the cage twice...
#18
Fabrineer
Thread Starter
Either way, the ITS rx7 is 2800 lbs, so it falls out of the weight range set forth on the contradicting tables.
Honestly, I like the level of build that is presented by E production. Being a mechanical engineer, I probably enjoy the build and design process more than the competition aspect. If my car turns out to be kickass, maybe someone else will drive it!
Honestly, I like the level of build that is presented by E production. Being a mechanical engineer, I probably enjoy the build and design process more than the competition aspect. If my car turns out to be kickass, maybe someone else will drive it!
#19
www.lms-efi.com
iTrader: (27)
Either way, the ITS rx7 is 2800 lbs, so it falls out of the weight range set forth on the contradicting tables.
Honestly, I like the level of build that is presented by E production. Being a mechanical engineer, I probably enjoy the build and design process more than the competition aspect. If my car turns out to be kickass, maybe someone else will drive it!
Honestly, I like the level of build that is presented by E production. Being a mechanical engineer, I probably enjoy the build and design process more than the competition aspect. If my car turns out to be kickass, maybe someone else will drive it!
If you need a coach/driver I know a guy that's won a race or two.
You got anyone working with you on the engine and engine management?
#20
Fabrineer
Thread Starter
I'm getting some advise from Carlos Lopez as far as rotors go. The immediate concern is to just get the RE going so the car is running, but eventually a dog box and a 6 port engine is in line.
I plan on using carbon apex seals, so a solid tune is a MUST.
Got any suggestions for engine prep and tuning? I plan to do all the porting and assembly myself. I don't have the $$ to pay for an engine prep. I understand most people don't like to share secrets, though...
I plan on using carbon apex seals, so a solid tune is a MUST.
Got any suggestions for engine prep and tuning? I plan to do all the porting and assembly myself. I don't have the $$ to pay for an engine prep. I understand most people don't like to share secrets, though...
#21
www.lms-efi.com
iTrader: (27)
Carlos will point you in the right direction. I did notice poking through the rule book that rotors are free. That should allow you to run the aluminum rotors from E&J. Certainly expensive, but when you look at what it costs to get a pair of rotors setup from Carlos they're not too far out off the ballpark. I would imagine, given the promising results the aluminum rotors are seeing, they'll become THE thing in Prod before long.
The scalloping that Carlos does will work well with the street port requirement of Prod. Again, he's a wealth of knowledge and will point you in the right direction.
When you get ready for engine management give me a shout. Would love to work with a Prod car. We've had a lot of success in ITS. Would be nice to step up to the next level.
The scalloping that Carlos does will work well with the street port requirement of Prod. Again, he's a wealth of knowledge and will point you in the right direction.
When you get ready for engine management give me a shout. Would love to work with a Prod car. We've had a lot of success in ITS. Would be nice to step up to the next level.
#23
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Join Date: May 2009
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farberio? what kind of a screen name is that. something tells me we have met before.
I bet i know where.
my seven is dead in the ditch. too much homework to finish wiring it.
I bet i know where.
my seven is dead in the ditch. too much homework to finish wiring it.