Single Turbo RX-7's Questions about all aspects of single turbo setups.

freshly ported irons

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Old Aug 23, 2010 | 08:38 PM
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freshly ported irons

heres my freshly ported irons for my high comp 13b-re build. let me know what you think. also do you think that is enough of a bevel that the trailing side seal isn't going have any binding issues? thanks zack
both secondaries

front iron

rear iron

runners

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Old Aug 23, 2010 | 10:55 PM
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Nice work on those ports. Put the eshaft and rotor (with seals on the rotor)on the front plate while its on the stand. Turn the rotor and check to see how the seals travel over the ports. you will have to run your finger in the port and feel. So you'll get to 3rd base w/ your motor.

Looking good so far. Finish her off right.
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Old Aug 24, 2010 | 07:34 AM
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I've done that. The leading side seal is still supported and the trailing had a nice ramp back to flat. I'm just nervous cause it's my first time porting the irons. I would like for some of the big dogs to chime in. I'll post more pics of the primary ports and sone of a rotor cutaway when ofer home. I'm super stoned though on how they came out
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Old Aug 24, 2010 | 09:01 AM
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They don't look bad for a first time effort

I'm a bit concerned about those skip marks on around the port, esp on the front iron. Looks fairly deep, at least in the picture you posted.
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Old Aug 24, 2010 | 12:17 PM
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Originally Posted by GoodfellaFD3S
They don't look bad for a first time effort

I'm a bit concerned about those skip marks on around the port, esp on the front iron. Looks fairly deep, at least in the picture you posted.
The only one that is of real concern is the one that the oil control ring passes over, the others (as long as they are "smooth") won't matter.

-J
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Old Aug 24, 2010 | 01:54 PM
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IF he runs a DA or bar sander w/ 180-220 over them for a few seconds he should be ok. *WARNING* IF you are not careful you can screw up your irons doing this so proceed at your own risk. I however have done it w/ great success. It smooths them w/ out removing much material. I can post pictures of a couple I have done.
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Old Aug 24, 2010 | 04:05 PM
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That are mostly cosmetic. They are not deep at all. Your finger won't even catch these. I haven't measured them but i doubt they are a .001 deep.
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Old Aug 25, 2010 | 12:12 AM
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those look pretty good. and as for the skip marks yea the objective is to not do that but if you do i will be fine. i have seen some horrible porting and they work just not well.
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Old Aug 25, 2010 | 06:59 PM
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heres the primary ports




and heres the exh ports


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Old Aug 25, 2010 | 07:47 PM
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Originally Posted by rxspeed7
I'm super stoned though on how they came out
Stoned to the bone? Or just a little crispy?
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Old Aug 25, 2010 | 08:21 PM
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hahahahahahaha i meant stoked!!!
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Old Aug 25, 2010 | 10:51 PM
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Very good job you've done there
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Old Aug 25, 2010 | 11:34 PM
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I think those look good! A few skip marks are part of the learning process

Just as long as nothing is sticking up you're fine. You can use a razorblade or an old side seal to check for high spots.
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Old Aug 25, 2010 | 11:42 PM
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very nice!!!
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Old Aug 25, 2010 | 11:44 PM
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how much did you buy it?
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Old Aug 26, 2010 | 06:57 AM
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Thanks everyone! How much did I buy what?
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Old Sep 1, 2010 | 03:47 PM
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Nice
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Old Sep 3, 2010 | 06:31 AM
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the primaries can be much bigger then that. make them like your secondaries.

also square off your exhaust ports and they can close alot later then that.
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Old Sep 3, 2010 | 08:00 AM
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rxspeed7

Be careful where the trailing end of the side seal scissors back onto the side plate. Keep the closing side straight right past the scribe mark and stone a nice tapered ramp to lift the end tip back onto the side plate surface. The opening side needs a ramp also just in case the engine is ever turned backwards. (info gleaned from ITO and Lynn Hanover)

Barry


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Old Sep 3, 2010 | 09:49 AM
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yea the closing has a nice ramp back up to the iron the the trailing side seal. ill try to take some close ups of it today
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Old Sep 3, 2010 | 12:21 PM
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Which rotors are you using?
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Old Sep 3, 2010 | 03:12 PM
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s4 n/a 9.4:1
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Old Sep 3, 2010 | 08:29 PM
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Port work looks good. I like to use tape on the inside of the port when I port just in case cause the marks on the inside of your front plate may burn oil. Just my 2c good luck brother.
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Old Sep 3, 2010 | 09:41 PM
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Originally Posted by rxspeed7
s4 n/a 9.4:1
Soft I'm trying 9.7:1 with absolutely tiny ports. Some factual information for you taken from the SAE.
  1. Face to face rotor compression tolerance is +/- 0.3 points for Cast tub rotors
  2. Face to face rotor compression tolerance is +/-0.07 points for machined tub rotors
  3. Machined tub rotors have 2mm metal instead of 3mm for cast (lighter)
  4. Machined tub rotors from turbo cars have the best rotor gears (factory hardened)
  5. More accurate face to face compression lowers EGT
  6. Higher compression improves fuel economy
  7. Porting upwards on TII plates does nothing positive for power below 4500rpm
  8. Factory engines pump airpump air into exhaust port so that the 16 degrees intake to exhaust port overlap on the secondaries is charged with less internal EGR (idle quality)
Attached Thumbnails freshly ported irons-35299_1451257475794_1063965498_31232467_723960_n.jpg  
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Old Sep 3, 2010 | 09:48 PM
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Sorry wrong pic...

Also regarding omars comment to make the primaries bigger. Have a think about what is going to happen to flow if the original equipment manifold is designed to have a constant volume as you move away from the port towards the throttle body, but going from the face where the manifold joins the engine, the volume is same/bigger, and then balloons out massive. That is not going to be possitive for flow. My point... work the runners. I would be spending a LOT of time there first and foremost. My current engine I drive was ported by a genuine rotary expert not an internet hero and his ports look nothing like what you see done by the backyarder. The exhaust ports are much rounder NOT square shaped, and are DESIGNED by proper testing to match the intake port he did. I haven't done much research on inlet to exhaust port/valve area yet, but there is an ideal range of ratio. Something in the ballpark of 60-80% I believe.
Attached Thumbnails freshly ported irons-39028_1451257755801_1063965498_31232472_1474173_n.jpg  
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