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Is 3.5" exhaust much quieter than 4"?

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Old 10-24-12, 05:24 PM
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Is 3.5" exhaust much quieter than 4"?

I currently have a full 4" exhaust system w/ randomtech high flow cat and wastegate dump....needless to say, it's quite loud. I am planning on redoing my turbo/manifold/wastegate setup and was going to keep the 4" downpipe, but do a 3.5" downpipe back and plumb the wastegates back in. However, after piecing together all the components for my new exhaust system I am finding that it is going to cost way more than I anticipated.

Has anyone ever had both a 3.5" and 4" exhaust on their RX-7 and can comment on the difference in volume between the two? If the difference isn't that great, I may just keep the 4" system, install a resonator, and plumb the wastegates.
Old 10-24-12, 05:31 PM
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When I had PFS build my current exhaust (it's 4" from the turbo back) I had initially asked for 3.5" piping. When I told Ray that I wanted the 3.5" exhaust because of the noise level he told me that there wasn't a significant difference between a 3.5" and 4" exhaust.

Now, he could have just been saying that in order to make the sale, but it could also be very true.

Unfortunately that is the only suggestion/advice I can offer, since I've never owned a 3.5" exhaust myself, only 3" exhausts and my 4" one.
Old 10-24-12, 10:19 PM
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https://www.rx7club.com/2nd-generati...3/#post6361193
Originally Posted by takahashiRyosukeFC3S
pipe dia is the easiest way to dictate pitch. what you really need to do is increase the volume of the pipe to slow down the air and sound traveling through it. the thickness of the pipe also plays a part in tone and volume. the thicker the pipe the less it will vibrate. this will send more of a crisp tone out the tip. the thinner the pipe, the more it will vibrate and dissapate the sound through the the system.

TR
Old 10-25-12, 10:44 AM
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The muffler itself will make the most impact. Listen to how often you can hear all those straight-pipe Honda's with 2-1/2" piping with a fart can. It's very hard to get a well performing exhaust system without shelling out a bit of money. Listen to factory LS9 Corvettes, they move like no other and still sound great!
Old 10-25-12, 01:25 PM
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Anyone have a recommendation for a good 4" muffler and resonator then?

Think I might keep my cat...add a resonator...and replace the muffler.
Old 10-25-12, 01:38 PM
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I am running a 4in DP/MP to a modified RB Y pipe to RB mufflers (I own a FC). I suggest leaving it as it is, but replace the catback with a SMB muffler of 3.5in or maybe even a RB 3 in. So my muffler recomendation would be:

SMB (what RB uses), if not, Borla worked pretty good on my previous exhaust.
Old 10-26-12, 02:47 AM
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I like my 4" multi-core Borla mufflers.

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Old 10-26-12, 06:22 AM
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Originally Posted by thewird
I like my 4" multi-core Borla mufflers.

thewird
Is this what you have?

XR-1® Multi-core Racing Mufflers - BORLA® - The World's Most Winning Exhaust
Old 10-26-12, 06:43 AM
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Originally Posted by 0110-M-P
Thats exactly what I had on my previous exhaust. I had a XR1 OVAL Borla as a silencer, and a single chinese catback. The borla works pretty good, but it was still loud. Loud enough to attract cops...

Got tired of dealing with the cops, and went with smaller mufflers.
Old 10-26-12, 12:03 PM
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Originally Posted by KNONFS
Thats exactly what I had on my previous exhaust. I had a XR1 OVAL Borla as a silencer, and a single chinese catback. The borla works pretty good, but it was still loud. Loud enough to attract cops...

Got tired of dealing with the cops, and went with smaller mufflers.
That's because you used a cheapie as your catback. I made the same mistake originally. I had the 4" oval in the midsection and a 4 lbs $200 titanium muffler in the rear to save weight. It was loud at high RPM and it droned. I then added the 4" round canister to the back as well and now its perfect. I left the raw tip, its not great, but its not terrible looks wise...



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Old 10-26-12, 12:26 PM
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Originally Posted by thewird
That's because you used a cheapie as your catback. I made the same mistake originally. I had the 4" oval in the midsection and a 4 lbs $200 titanium muffler in the rear to save weight. It was loud at high RPM and it droned. I then added the 4" oval to the back as well and now its perfect. I left the raw tip, its not great, but its not terrible looks wise...



thewird
So you are running two oval 4" XR-1 multi-cores? In that picture, your rear muffler looks round.

Also, for the record...I think the raw tip looks awesome.
Old 10-26-12, 12:30 PM
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Originally Posted by 0110-M-P
So you are running two oval 4" XR-1 multi-cores? In that picture, your rear muffler looks round.

Also, for the record...I think the raw tip looks awesome.
I ment to say round oops. Oval in the mid section and round at the back.

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Old 10-26-12, 12:52 PM
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Originally Posted by thewird
I ment to say round oops. Oval in the mid section and round at the back.

thewird
Awesome thanks. I'm not sure if I can fit the oval in my mid section with my randomtech cat...if I can't I'll just have to find another shorter resonator or something.
Old 10-26-12, 12:53 PM
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Originally Posted by 0110-M-P
Awesome thanks. I'm not sure if I can fit the oval in my mid section with my randomtech cat...if I can't I'll just have to find another shorter resonator or something.
Yah, its pretty damn big, takes up the whole space. How is that Random cat anyway? I always considered trying one of their race ones lol.

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Old 10-26-12, 05:06 PM
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thewird, you have a video of your setup i want to hear it if you do? i am also setting up a going with a 4" exhaust i just would like to keep it quiet as possible also.
Old 10-26-12, 05:10 PM
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They're may be a video of it somewhere taken by someone but I don't know where lol. I've already sold a bunch of things (PowerFC, spark plugs, map sensor etc.) from my car since I'm going 20b so I can't fire it up and make a vid or I would.

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Old 11-01-12, 01:41 PM
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Originally Posted by thewird
Yah, its pretty damn big, takes up the whole space. How is that Random cat anyway? I always considered trying one of their race ones lol.

thewird
Sorry, for the delayed response.

The Randomtech cat is nice. It isn't very big and and seems to flow very well (didn't quiet down my car at all). The biggest difference I have seen is that it doesn't smell as bad.

Also, can you get a picture of the underside of your car with the oval muffler? I really think I may try and go this route.
Old 11-02-12, 12:56 AM
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The aftermarket cats aren't ment to quiet the car down. Only the stock one does that. Car has been parked in my driveway since spring. I will take a picture when I finally move it to pull the engine.

thewird
Old 11-02-12, 07:27 AM
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Originally Posted by smg944
thewird, you have a video of your setup i want to hear it if you do? i am also setting up a going with a 4" exhaust i just would like to keep it quiet as possible also.
I can post up some video of mine later if you'd like. I know I have some from when i was running an open wastegate (way too loud), I'm pretty sure i have some after it was recirculated too..
Old 11-02-12, 11:28 AM
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Cool that would be nice if you could put up a sound clip.

Thewird, going 20b huh. What subframe are you using? I've herd most put the nose much heavier .
Old 11-02-12, 11:34 AM
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Old 11-02-12, 11:41 AM
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Originally Posted by smg944
Cool that would be nice if you could put up a sound clip.
I checked and I only have a sound clip of when I still had an open wastegate

This video is with a 4" MP and Catback, it also had two mufflers (one in MP, one in catback) in the 4" section. I still had a 3" DP with the open wastegate. I swapped to a 4" DP with the wastegate recirculated. The sound under partial throttle is the same for both, but obviously once the wastegate opens the video is MUCH louder than what you would expect. I would take another sound clip of my car now but it's down for a rebuild

Here ya go:

Old 11-02-12, 01:25 PM
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Originally Posted by fendamonky
I checked and I only have a sound clip of when I still had an open wastegate

This video is with a 4" MP and Catback, it also had two mufflers (one in MP, one in catback) in the 4" section. I still had a 3" DP with the open wastegate. I swapped to a 4" DP with the wastegate recirculated. The sound under partial throttle is the same for both, but obviously once the wastegate opens the video is MUCH louder than what you would expect. I would take another sound clip of my car now but it's down for a rebuild

Here ya go:

PFS Fenda's RX-7 dyno run - YouTube
thanks for the vid. that is actually quieter then my car as it sits right now. i have a 3.5" dp , 3" mid with a magnaflow straight through muffler and a 3" mangaflow titanium cat back. so i am also on 2 mufflers.

the mufflers you have on the 4" are the straight through?

heres a vid of my current setup also with open gate which is going to be shut once i go 4" and have that extra flow.

Old 11-02-12, 04:21 PM
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Originally Posted by smg944
thanks for the vid. that is actually quieter then my car as it sits right now. i have a 3.5" dp , 3" mid with a magnaflow straight through muffler and a 3" mangaflow titanium cat back. so i am also on 2 mufflers.
I'm fairly certain you were also running more boost than me in your video though, I figure that (WG noise) may account for the difference in volume??

Originally Posted by smg944
the mufflers you have on the 4" are the straight through?
I think so, I can stick my head down there this weekend and confirm that though.

Originally Posted by smg944
heres a vid of my current setup also with open gate which is going to be shut once i go 4" and have that extra flow.
Yeah, having the open wastegate is fun for a little while, but I got tired of needing to carry a pair of shooting ears in my car all the time
Old 11-13-12, 10:32 PM
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Rotary's are just plain loud unless you restrict the heck out of em'. I gave up trying to slience my 7, besides it sounds great at full boost!


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