Scratch Built Car with 4 Rotor
Thread Starter
Joined: Apr 2002
Posts: 3,764
Likes: 6
From: Yellowknife, NT
Scratch Built Car with 4 Rotor
I am working on designing a scratch built tubular frame Mid Rear Mounted car.
I intend on building a P-Port 13B four rotor engine, I have the e-shaft already designed and caded, I have all of the port positions and sizes also designed. I Intend on making it about as simple as possible.
So I would like to know what you guy's think I will require for a rear end and Transmission and especially clutch that will be able to handle the 690 Hp at 11500 Rpm. It needs to be an Independant Rear end, not solid.
What do you guy's think?
I intend on building a P-Port 13B four rotor engine, I have the e-shaft already designed and caded, I have all of the port positions and sizes also designed. I Intend on making it about as simple as possible.
So I would like to know what you guy's think I will require for a rear end and Transmission and especially clutch that will be able to handle the 690 Hp at 11500 Rpm. It needs to be an Independant Rear end, not solid.
What do you guy's think?
Last edited by jreynish; Apr 15, 2007 at 12:21 PM.
There are a couple transmissions out there that might be what you need. I will try and gets some info to you when I get a chance. I had to solve a similar problem as I am stuck fitting a 20B in the back of a ferrari. Some stuff should just be left undone 
-S-

-S-
Joined: May 2001
Posts: 2,390
Likes: 2
From: San Francisco, CA
Porsche GTx transaxle.
Why not just put one of these together?
http://www.factoryfive.com/table/ffr...TM/GTMkit.html
I will likely be starting one with an (if it fits) na p-port 4 rotor whenever my vert gets done.
Why not just put one of these together?
http://www.factoryfive.com/table/ffr...TM/GTMkit.html
I will likely be starting one with an (if it fits) na p-port 4 rotor whenever my vert gets done.
Thread Starter
Joined: Apr 2002
Posts: 3,764
Likes: 6
From: Yellowknife, NT
Hey That is a good link RX-Heven... looks tempting I ordered their brochure and dvd soo what it compares to.
But the transmission Is still up for debate it seems like that porshe rear end will work nicely.
13bt rx3 the word prototype sounds pricey...
But the transmission Is still up for debate it seems like that porshe rear end will work nicely.
13bt rx3 the word prototype sounds pricey...
Sounds like a great project! I'm curious about your E-shaft design. How did you account for the increase in radial and transverse forces? Did you add a bearing to the center of the housing? Also, what are you making it out of? I know that the equations are really messy but did you consider shaft fatigue and failure analysis on that? I'd hate to see you spent 10K on building this thing to just have it fail after a few hard launches. If you've already done this then power too you.
I hated that part of mechanical design. If not and are interested in this analysis PM me and I can point you in the right direction. I love projects like these! +1 to the factory five racing frames, they are top notch and well engineered.
I hated that part of mechanical design. If not and are interested in this analysis PM me and I can point you in the right direction. I love projects like these! +1 to the factory five racing frames, they are top notch and well engineered.
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Thread Starter
Joined: Apr 2002
Posts: 3,764
Likes: 6
From: Yellowknife, NT
I am still researching wich alloy to go with as far as Transverse forces It will be press fitted bearings in the centre housings.
I have Allegory so I have been playing with my cad with different processes but it is looking like it will be out of Billet steel and the Cadmium Plated and then stresss relieved and then micro polished. But still trying to find out the right materials for the base steel to wich alloy will be best. Ultimate would be Titanium but would raise the cost of project $3k
I have Allegory so I have been playing with my cad with different processes but it is looking like it will be out of Billet steel and the Cadmium Plated and then stresss relieved and then micro polished. But still trying to find out the right materials for the base steel to wich alloy will be best. Ultimate would be Titanium but would raise the cost of project $3k
Originally Posted by jreynish
I am working on designing a scratch built tubular frame Mid Rear Mounted car.
I intend on building a P-Port 13B four rotor engine, I have the e-shaft already designed and caded, I have all of the port positions and sizes also designed. I Intend on making it about as simple as possible.
So I would like to know what you guy's think I will require for a rear end and Transmission and especially clutch that will be able to handle the 690 Hp at 11500 Rpm. It needs to be an Independant Rear end, not solid.
What do you guy's think?
I intend on building a P-Port 13B four rotor engine, I have the e-shaft already designed and caded, I have all of the port positions and sizes also designed. I Intend on making it about as simple as possible.
So I would like to know what you guy's think I will require for a rear end and Transmission and especially clutch that will be able to handle the 690 Hp at 11500 Rpm. It needs to be an Independant Rear end, not solid.
What do you guy's think?
Thread Starter
Joined: Apr 2002
Posts: 3,764
Likes: 6
From: Yellowknife, NT
Originally Posted by GtoRx7
If you do spin it to 11,500rpms, and can manage to pull good torque to that level, you will make WAY more than 690hp.

I hope for more than that but only when I get it built. and then Engine Dyno Broken in and Tuned will I find out.
Right now the 6400 dolar price tag to get my e-shaft CNC Machined, then Stress Relieved then micropolished is holding me back I have ALL of the parts to do it now except the e-shaft. Once the engine and drive train is built I was going to start on the frame but am waiting for the brochure for that GTM.
Originally Posted by jreynish
But still trying to find out the right materials for the base steel to wich alloy will be best. Ultimate would be Titanium but would raise the cost of project $3k
I believe the factory shaft is 4140 chromolly, hope this helps.
You might want to get in contact with Steve at MPS, Mechanical Power Systems. They already make 2 pc 13b and 3 pc 20B shafts. It might cost less initially for them to make you one for your 4 rotor. I believe their website is www.mpsys.ca
Good luck with your project
Thread Starter
Joined: Apr 2002
Posts: 3,764
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From: Yellowknife, NT
well twekit has a three piece 4 rotor e-shaft for 9k AUD at this point i can most likely still build it cheaper making a one off. I am going to buy the SAE paper on the Mazda E-Shaft next week to ensure my design is proper then I will order the material. Then I will hand it off to a machine shop that can do everything in house one in calgary most likely and let them do it at their leasure (in the down time) to save me some money. That way it will keep the cost down. I figure it should cost me about 7k CAD to get the e-shaft Manufactured.
Thread Starter
Joined: Apr 2002
Posts: 3,764
Likes: 6
From: Yellowknife, NT
I looked into Lenco, they have only level shifting or sequential coupling gear boxes made for drag racing that is definitely not what I am looking for.
as for autotech I would have to purchase an actual 26b Mazda motorsports centre housing in order to use that e-shaft from what I can tell. I plan on using in this order
FD front cover S5 Na Front Plate Rotor Housings Centre Plate, then a 20b centre plate, then a S5 Na centre plate and finally an s5 Na rear plate. to make y 4 rotor that won't cost me an arm and leg to rebuild or find parts for. that 20b housing last I price checked it was 2200 each. USD
as for autotech I would have to purchase an actual 26b Mazda motorsports centre housing in order to use that e-shaft from what I can tell. I plan on using in this order
FD front cover S5 Na Front Plate Rotor Housings Centre Plate, then a 20b centre plate, then a S5 Na centre plate and finally an s5 Na rear plate. to make y 4 rotor that won't cost me an arm and leg to rebuild or find parts for. that 20b housing last I price checked it was 2200 each. USD
Well I did some more investigating. Jeff Bruce of Precision Engineering. He is the one that makes the kit that xtreame rotories, guru, and tweakit sells. I think the entire kit from them would be about $5500. That includes cranks center housing oil feed/bearing modification, dowles and bolts. He makes 13B and 12A kits.





