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Power FC Tuning Results - 1250cc not enough for 13 psi ? ? ?

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Old Oct 15, 2004 | 05:01 PM
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Tuning Results - 1250cc not enough for 13 psi ? ? ?

I went to get dyno tuned today

The guy had never used a PFC before but he's tuned FDs before, so I gave him the instructions a week in advance and set up the appointment.

With my heavy *** rims at 11 psi on a GT3540R turbo I pulled 290 hp. At 13 pounds I pulled 303, but he said the injectors were maxing out at that point and it was starting to run dangerously lean.

I'm thinking to myself, that's not right - those injectors should be good for 450 horsepower, right? Does this guy just not know how to tune? (he's got the world's fastest 3000GT VR-4 and a very reputable shop . . . )

Or am I wrong - do I need 1600cc injectors and a fuel pressure regulator? This is like $600 (which I have to spend since my suspension checked out - the spring rates are just too high, the rest of it is fine).

I have a Supra fuel pump and the 1250cc secondaries, 550cc primaries, Power FC, AVC-R, 3mm seals, full rebuild, GT3540R, GReddy stock mount intercooler, etc etc.
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Old Oct 15, 2004 | 05:09 PM
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I run 550/1200 and made 347RWHP at 94F air temp with stock non-seq turbos at 15psi and almost stock ports with about 83% inj duty.

Made 315RWHP at 12 psi.

Somthing is not wright. I think your AFRs are stinking rich!

Last edited by cewrx7r1; Oct 15, 2004 at 05:16 PM.
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Old Oct 15, 2004 | 05:36 PM
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Chuck,

What are your AFR's are your targeting under WOT & Max Boost?
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Old Oct 15, 2004 | 05:42 PM
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Originally Posted by cewrx7r1
I run 550/1200 and made 347RWHP at 94F air temp with stock non-seq turbos at 15psi and almost stock ports with about 83% inj duty.

Made 315RWHP at 12 psi.

Somthing is not wright. I think your AFRs are stinking rich!
What shoudl the AFRs be ?

He seemed to have them at 14-12ish
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Old Oct 16, 2004 | 12:25 PM
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At 12psi boost (P17) mine are set for 11.6AFR.

For 14-15psi boost (P18) mine are set for 11.3AFR.
Some may say these are a little lean, but my complete setup makes it safe.
Plus I have been tuning it for three years in all weather conditions and with seasonal fuel changes.

On the day I ran 347RWHP at 15psi boost with 94F shop air temp, my intake air temp was only 104F due to my BLITZ FMIC, M2 large radiator, home made nose ducting, 550/1200 injectors with improved Nippo fuel pump , etc.
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Old Oct 17, 2004 | 07:02 PM
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Originally Posted by cewrx7r1
At 12psi boost (P17) mine are set for 11.6AFR.

For 14-15psi boost (P18) mine are set for 11.3AFR.
Some may say these are a little lean, but my complete setup makes it safe.
Plus I have been tuning it for three years in all weather conditions and with seasonal fuel changes.

On the day I ran 347RWHP at 15psi boost with 94F shop air temp, my intake air temp was only 104F due to my BLITZ FMIC, M2 large radiator, home made nose ducting, 550/1200 injectors with improved Nippo fuel pump , etc.
are you using a fuel pressure regulator?

I'm on 1250ccs and they say I'm maxing out at around 13 psi, which is weird.

I think he was running more like 12-13, which I guess is too lean, and still maxing out.

Maybe its a clogged up fuel filter?
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Old Oct 17, 2004 | 07:21 PM
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With 4x 850 cc injectors, I am running 11.2-11.4 A/f at 10 psi on a gt40r. Thats with a maximum of 75-80% duty cycle. 80% is when I hit a little over 10 lbs.
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Old Oct 17, 2004 | 07:22 PM
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I am also running a 20b fuel pump.
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Old Oct 18, 2004 | 02:03 PM
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so I checked the PFC to see if it was set up for the injectors, and it was . . . . . . . 550/1250
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Old Oct 18, 2004 | 03:33 PM
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Originally Posted by cretinx
are you using a fuel pressure regulator?
I am running a stock Mazda FPR and stock pressure:
28-32 at idle, 36-38 0 boost/vacuum. At 12PSI boost = 50PSI fuel.
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Old Oct 18, 2004 | 06:54 PM
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Originally Posted by cewrx7r1
At 12psi boost (P17) mine are set for 11.6AFR.

For 14-15psi boost (P18) mine are set for 11.3AFR.
Some may say these are a little lean, but my complete setup makes it safe.
Plus I have been tuning it for three years in all weather conditions and with seasonal fuel changes.

On the day I ran 347RWHP at 15psi boost with 94F shop air temp, my intake air temp was only 104F due to my BLITZ FMIC, M2 large radiator, home made nose ducting, 550/1200 injectors with improved Nippo fuel pump , etc.
I think mine are pretty rich compared to your AFR's. Mine are in the 10.6 to 11.4 range. I think I'm leaving alot on the table.
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Old Oct 19, 2004 | 02:55 PM
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Originally Posted by cewrx7r1
I am running a stock Mazda FPR and stock pressure:
28-32 at idle, 36-38 0 boost/vacuum. At 12PSI boost = 50PSI fuel.
do you think an FPR might help?
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Old Oct 20, 2004 | 08:51 AM
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I have my boost gauge and fuel pressure gauge mounted side by side where the dash center speaker was. That way I can compare both at the same time.

A fuel pressure gauge is a must for initial tuning of a fuel system. It can help identify fuel delivery problems such as low or high presures.
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Old Oct 20, 2004 | 09:13 AM
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well you have to compare apples and apples. all cars are different and a single turbo is going to flow more than twins. i agree that you should be able to get more fuel with your setup. changing the fuel filter is never a bad idea. as chuck suggested a fuel pressure gauge would also be a good idea. i have 850s bored out to 1300s by rc engineering. i run an apex rx6 with around 15-17psi and the same fuel pump as you and I am <10.5 at WOT. Do you have a datalogit? It may be that he cannot compensate enough with the injector map so that you need alterations to the base map, or you need to go through the PIM %. If this guy is not familiar with the PFC, I think the best advice is to find a tuner that is, world's fastest 3000gt or not. At least he's credible enough to stop pushing the envelope when your afr's were lean. if you don't have a datalogit then you should find someone who does so that you can fully program your PFC.
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Old Oct 20, 2004 | 09:37 AM
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those injectors are good for ~420rwhp MAXED OUT with stock FPR

Theres something wrong. I doubt the fuel filter could be that clogged, I think the guy doesn't know how to tune. You'de have to tune it for 9a/f to use that much fuel up.

are you sure the 1200s you bought are not really stock 850s?
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Old Oct 20, 2004 | 09:57 AM
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You should be able to do about 340 whp at only 70% duty cycle with 550/1250cc, 43 psi differential fuel pressure @ 12:1 AFR @ ~ 1 bar boost (according to my numbers, but don't put money on it )
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Old Oct 20, 2004 | 10:44 AM
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You need to check your fuel pressure. It sounds like your loosing pressure. Might check the vac line that goes to the fpr and make sure its on a good pressure nipple and that there are no cracks in the line.

Stephen
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Old Oct 20, 2004 | 06:03 PM
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thanks a lot guys
I'm going to change the fuel filter and check the lines, and then get a pressure gauge to see if that's the problem

if it isn't then the guy obviously doesn't know how to tune, and I'll need to find someone who does.
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Old Oct 21, 2004 | 02:29 PM
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so do you have a datalogit or not?
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Old Oct 25, 2004 | 10:49 AM
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Originally Posted by weaklink
so do you have a datalogit or not?
no but my shop does
I don't know if its worth another $300 to go back to them yet, until I do everything I can do on my own
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Old Oct 26, 2004 | 02:02 PM
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oh, another fuel system issue

I have the anti-knock mod from KDRotary that shuts power to the engine when it detects pinging.

Whenever the gas tank is full, its fine, but as soon as it drops below 3/4 I can't really exceed 5000 rpm without the engine shutting off, like its starving for fuel . . .
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Old Oct 28, 2004 | 01:35 AM
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SPOautos is coprrect, check fuel pressure first. I dont know why most dynos dont or wont
invest in a fuel pressure sensor to measure with. We allways graph boost to fuel pressure
and it better follow within a pound or two thru complete run, or dyno session is over. Allso
those injectors should be for that boost level, you need to find a qualified PFC tuner, and a
better dyno center with the right tools, or you will be buying a new motor. Regarding your gas tank level, 3rd gens slosh so bad at 2/3 tank and below they suck air. wWhen we are running big singles at high boost25-35psi, we never let the tank get below 1/2 or the motor starts to suck up air ballsw. Ralph
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Old Oct 28, 2004 | 08:50 AM
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Originally Posted by Xcessive
SPOautos is coprrect, check fuel pressure first. I dont know why most dynos dont or wont
invest in a fuel pressure sensor to measure with. We allways graph boost to fuel pressure
and it better follow within a pound or two thru complete run, or dyno session is over. Allso
those injectors should be for that boost level, you need to find a qualified PFC tuner, and a
better dyno center with the right tools, or you will be buying a new motor. Regarding your gas tank level, 3rd gens slosh so bad at 2/3 tank and below they suck air. wWhen we are running big singles at high boost25-35psi, we never let the tank get below 1/2 or the motor starts to suck up air ballsw. Ralph
do they make replacement fuel tanks?
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Old Oct 28, 2004 | 10:07 AM
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you need a better tuner. i think demetrios or someone like that is down by you in the MD area. don't waste your money taking it back to the first guy.
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Old Oct 28, 2004 | 04:36 PM
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We sump the factory tank, summit sump $60 then wel in with outside pumps. Ralph.
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