diabolical1

iTrader: (3)

this was exactly what i had in mind when i did mine, so congrats on doing what seems to be such a perfect job. i have now changed my mind and plan to put the sleeve all the way through, but i am still curious as to how you got such a great fit. mine were pathetic.

patman

iTrader: (3)

google 'annular cutter'

A hole saw is basically a cheap knockoff of this tool, and all your walking and hole roundness issues will go away if you get a proper one.

RotaryEvolution

iTrader: (30)

right tool for the job. but i doubt most are going to spend $100+ for the bit for a single use job.

of course it doesn't have to be perfect once you epoxy it in place.

turbo_dave

iTrader: (50)

Friend of mine helped me out.actually he did all the work lol.he has a jig set up for his drill press.once the holes were made he pressed in the tubes.

SPENT-IT

iTrader: (15)

What size annular cutter did you use? Is your I.D. 1"?

lastphaseofthis

iTrader: (8)

which epoxy do you speak of, i thought you had to weld them...

mopar2ltr

Devcon aluminum putty

t-von

iTrader: (8)

This is how I did mine.


http://www.rotaryeng.net/Welded-steel-p-port.html

indio84

iTrader: (7)

would like too know this

Sgtbaker

iTrader: (2)

I hope to put this info to good use next year.