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Haltech 20B w/PS2K engine runs then dies sporadically

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Old 10-23-11, 05:54 PM
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20B w/PS2K engine runs then dies sporadically

I'm running a new PS2K on my 20B and have had good luck starting the car up and it idles smoothly, pulls strong vacuum.... Everything seemed fine, but it's periodically dying on its own and very hesitant to respond to throttle movements/bogs and dies often. I will start the car and sometimes it will idle smoothly at 900-1K RPM for a minute straight, then I see the RPMs fall slowly, fuel map trying to respond and the thing just tanks. I can save it with a throttle blip sometimes, but other this just kills the engine. At idle, sometimes it will last 10-15 seconds, sometimes a minute or so before dying on its own. Seems to behave better when cold, when warm it's more eager to die.

It almost behaves like a vacuum leak, but I can't find anything. Or like fuel is just cutting off, but I see a strong 40-45 PSI all the time on the reg. I am going to shoot the timing, but this doesn't seem like a timing issue, does it? I feel like the ECU is sensing something (time, temp, etc.) that's spurring a change that the car doesn't like. Anyone have any ideas?
Old 10-24-11, 06:39 AM
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Originally Posted by devlman
I'm running a new PS2K on my 20B and have had good luck starting the car up and it idles smoothly, pulls strong vacuum.... Everything seemed fine, but it's periodically dying on its own and very hesitant to respond to throttle movements/bogs and dies often. I will start the car and sometimes it will idle smoothly at 900-1K RPM for a minute straight, then I see the RPMs fall slowly, fuel map trying to respond and the thing just tanks. I can save it with a throttle blip sometimes, but other this just kills the engine. At idle, sometimes it will last 10-15 seconds, sometimes a minute or so before dying on its own. Seems to behave better when cold, when warm it's more eager to die.

It almost behaves like a vacuum leak, but I can't find anything. Or like fuel is just cutting off, but I see a strong 40-45 PSI all the time on the reg. I am going to shoot the timing, but this doesn't seem like a timing issue, does it? I feel like the ECU is sensing something (time, temp, etc.) that's spurring a change that the car doesn't like. Anyone have any ideas?
What is the car? Mods? Ignition? A/C? Need more information.
I finished a hardware work whith 20B RX8+P2000 yersterday. Just have installed a base map and zero the timing. I plan to run and tune it next weekend.
Old 10-24-11, 07:31 AM
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Originally Posted by funklove
What is the car? Mods? Ignition? A/C? Need more information.
I finished a hardware work whith 20B RX8+P2000 yersterday. Just have installed a base map and zero the timing. I plan to run and tune it next weekend.
Thanks for the reply. '94 FD with PS and A/C (A/C not running at moment, just compressor installed and spinning freely). MSD Blaster coils driven off a 6-channel Haltech ignitor. Stock 550cc primaries with Bosch 1600cc secondaries (Haltech set to 3-8 ohm resistance). Stock UIM and LIM (shortened), FD throttle body (fast idle & coolant removed), 3" downpipe and N1 exhaust with Borla modpipe (no cat). FMIC and T62 turbo not connected at the moment, just TB to open air.
Old 10-24-11, 08:08 AM
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Forgot to mention, running on-board Haltech MAP sensor and Bosch 044 fuel pump with stock lines and regulator on return side set to 40 psi.
Old 10-24-11, 09:10 AM
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Originally Posted by devlman
Forgot to mention, running on-board Haltech MAP sensor and Bosch 044 fuel pump with stock lines and regulator on return side set to 40 psi.
Is bypass air control installed?
Old 10-24-11, 09:16 AM
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Originally Posted by funklove
Is bypass air control installed?
No, no BAC at the moment. I have tried adding air manually both through the TB and through the upper/double throttle (which should not register on the TPS, right?) and it often kills the engine either way. Is this what the BAC would be doing? I wasn't sure exactly how it'd wire up with the Haltech, but if you think this might help I can try it.
Old 10-24-11, 11:17 AM
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What is the AFR as it's trying to idle and as it dies?
Old 10-24-11, 12:46 PM
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Originally Posted by devlman
No, no BAC at the moment. I have tried adding air manually both through the TB and through the upper/double throttle (which should not register on the TPS, right?) and it often kills the engine either way. Is this what the BAC would be doing? I wasn't sure exactly how it'd wire up with the Haltech, but if you think this might help I can try it.
Like C.Ludwig said you need to log an AFR and other parameters during idling.
BAC helps to contol idle RPM to make it more stable. It reads RPM and pass more or less air instead throttle if RPM not corresponds specific value. There are many projects w/o BAC. But I personally like it in my 13B-Re Cosmo. I plan use it with 20B RX8 too.
Old 10-24-11, 01:09 PM
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Originally Posted by C. Ludwig
What is the AFR as it's trying to idle and as it dies?
Chris, I will get the wideband installed tonight and check it out. BTW, how do you find tuning with the Haltech wideband vs. a standalone like the LM2 (which is what I have)? Is the Haltech wideband setup worth investing in with this ECU? Thanks.
Old 10-24-11, 04:44 PM
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You're wasting your time trying to dial things in without the proper equipment. A wideband is required to get this running. What you're doing is like trying to diagnose an oil pressure problem without an oil pressure gauge.

The LM2 can be interfaced with the Haltech. Connect the 0-5V output of the LM2 to the O2 input of the Haltech. You'll need to make sure both are configured for the same voltage scale. Once that is done the Haltech will see the AFR from the LM2 so that you can view it in real time with the software, log it, and use it for closed loop operation.
Old 10-24-11, 05:39 PM
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Originally Posted by C. Ludwig
You're wasting your time trying to dial things in without the proper equipment. A wideband is required to get this running. What you're doing is like trying to diagnose an oil pressure problem without an oil pressure gauge.

The LM2 can be interfaced with the Haltech. Connect the 0-5V output of the LM2 to the O2 input of the Haltech. You'll need to make sure both are configured for the same voltage scale. Once that is done the Haltech will see the AFR from the LM2 so that you can view it in real time with the software, log it, and use it for closed loop operation.
I don't think I'm doing anything, yet , but will do. Setting up the wideband was my next step, it's just that now I can barely keep it running long enough to take any readings, so I thought something must have changed. Anyway, thanks for the help on the LM2, I'll see if I can get some data.
Old 10-25-11, 06:30 AM
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I'm confuse about tuning w/o wideband
Old 10-25-11, 08:08 AM
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Originally Posted by funklove
I'm confuse about tuning w/o wideband
I loaded a base map and the car started right up and idled fine for a few days while I buttoned up some odds and ends on the rest of the car. Suddenly out of nowhere it has problems staying alive. I didn't want to go in and start changing fuel and ignition tables without first exploring the possibility that I missed something obvious. But it sounds like the next step is trying to try and get some AFR info, so that's what I'll do.
Old 10-25-11, 10:39 AM
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1. Acquire more useful data
2. Post data and receive feedback
3. profit
Old 10-25-11, 09:29 PM
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Originally Posted by arghx
3. profit
After 5 FDs, this would be a first!

AFRs are in the 10s, 11s at idle, so it's richtastic. ECU tries to add more fuel to save it from dying, which clearly does not help, but decreasing fuel in the table also kills it. I'm going to shoot the timing to check it then will post details on the LM2 log once I know that's solid.
Old 10-26-11, 03:38 AM
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is it dying when you give it gas, like a tip-in problem?
Old 10-26-11, 10:47 AM
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Originally Posted by arghx
is it dying when you give it gas, like a tip-in problem?

Let him get the timing zeroed and the base fuel map sorted before sending him down rabbit holes. Gotta walk before you can run and all that.
Old 10-26-11, 11:00 AM
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true
Old 10-29-11, 11:29 AM
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OK, it's my coolant temp fuel correction. If I keep the values at 8% across the board the engine stays running, but as soon as the correction table ends and there's 0% enrichment the engine dies. So, guess I just need to correct my fuel and ignition to compensate so the car will still run when this drops off. Will see how it goes.
Old 10-29-11, 01:38 PM
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If it's good with 8% correction, simply highlight all cells of the base fuel map, hit P (percentage), type in 8, and hit enter. Should get you in the ballpark once the engine warms up.

Do not mess with the ignition. Those maps are independent of the fuel trim value.
Old 10-29-11, 01:38 PM
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Originally Posted by devlman
OK, it's my coolant temp fuel correction. If I keep the values at 8% across the board the engine stays running, but as soon as the correction table ends and there's 0% enrichment the engine dies. So, guess I just need to correct my fuel and ignition to compensate so the car will still run when this drops off. Will see how it goes.
Sorry, I misspoke, it's the post-start enrich table. Guess I need more fuel after startup, and some further tuning to get the AFRs right. Will advise how it comes out.
Old 10-29-11, 03:07 PM
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Originally Posted by devlman
Sorry, I misspoke, it's the post-start enrich table. Guess I need more fuel after startup, and some further tuning to get the AFRs right. Will advise how it comes out.

Do the same.
Old 10-30-11, 07:51 AM
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It runs pretty well in the 5%-8% range, but this garbage pile of an LM2 is completely unreliable so it's tough to see where I'm at with the AFR. It revs pretty well now but under load is very touchy; doesn't respond well to driving load. Until I get the wideband working reliably, though, it's tough to say what this might be. Might have to try different sensors....
Old 10-30-11, 12:45 PM
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Throw the Innovate in the trash and get an NGK AFX.
Old 10-30-11, 09:35 PM
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Originally Posted by C. Ludwig
Throw the Innovate in the trash and get an NGK AFX.
Compared to the Haltech wideband option, considering datalogging, effectiveness and ease of use/limiting clutter would you still go with the NGK? Either way would like to buy it from you as a small thanks for your continued help. Shoot me a PM with your thoughts and how to go forward with either.


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