gregs RHD S4 Jspec swap/build

Thread Tools
 
Search this Thread
 
Old Feb 10, 2013 | 05:42 PM
  #26  
gregs22's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
iTrader: (12)
 
Joined: Jan 2009
Posts: 390
Likes: 2
From: oxnard
Had some time to make some progress on the RX7.

Jspec Steering column bracket spot welds removed and ready to transer
Name:  A947107C-A2EA-4F0E-BCBA-CC33FEA9008B-23562-00000EE1B3434DAD_zps37f5d9ae.jpg
Views: 336
Size:  128.2 KB

Section of firewall I'm using for a template
Name:  A51F937B-1850-4520-A0E8-F15391FE7995-23562-00000EE198EF8F87_zps06fd2ac3.jpg
Views: 320
Size:  121.5 KB
I was lucky enough to borrow a Plasma which made the job fast and easy
Name:  4CD89161-9C1B-49F8-AC58-09E0F4FB8F3C-23562-00000EE1CBE124E7_zps2fd54c7a.jpg
Views: 317
Size:  123.9 KB
Name:  987371C1-7D3F-43FC-8113-34874A7AABA6-23562-00000EE2E272EAA3_zps833ae4bf.jpg
Views: 310
Size:  110.4 KB

Marks are made for the new holes on the convertible
Name:  E4ADA362-0697-4C1F-9972-40CF2A433863-23562-00000EE3226744EF_zpsc0389b2d.jpg
Views: 298
Size:  98.8 KB
Name:  FCE258C0-9CFF-4F9B-BF3E-E07A70E38D85-23562-00000EE329C48DD6_zps60c33f61.jpg
Views: 279
Size:  133.5 KB

Brake Master and Clutch Master mounted
Name:  629D9B54-DFB6-496F-A5EE-79C1D116517E-23562-00000EE3307E0B3E_zps51394b4a.jpg
Views: 291
Size:  117.5 KB
Name:  0FE36E1D-2B8C-42B7-B170-A74982D2AE1E-23562-00000EE340B666C4_zps3972a39e.jpg
Views: 299
Size:  94.3 KB

Welding the Jspec Gas Pedal Bracket and Steering Shaft Bracket
Name:  241C23C9-D822-4CAE-8F08-894DCD475C52-24591-00000F88CE966C49_zpsf4ad5c44.jpg
Views: 283
Size:  105.8 KB
All done with a quick rattle can paint to not expose the bare metal and welds
Name:  D18E5AB9-196F-4D48-A2E7-B1B4B63AECE9-24591-00000F88D5C05823_zps93d7c7df.jpg
Views: 295
Size:  108.8 KB

Next I will mount most of the parts and figure out how much room I have to run brake lines and fill in the holes in the firewall
Reply
Old Feb 10, 2013 | 05:47 PM
  #27  
gregs22's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
iTrader: (12)
 
Joined: Jan 2009
Posts: 390
Likes: 2
From: oxnard
Question: Can I run a inline fuel filter instead of the OEM fuel filter cartridge? Reason I ask being I dont want to show the fuel hard line and the cartridge filter so i wanted to run a inline fuel filter under neath the car
Reply
Old Feb 10, 2013 | 07:05 PM
  #28  
j9fd3s's Avatar
Moderator
Community Builder
Liked
Loved
Community Favorite
iTrader: (3)
 
Joined: Mar 2001
Posts: 31,796
Likes: 3,210
From: https://www2.mazda.com/en/100th/
Originally Posted by gregs22
Question: Can I run a inline fuel filter instead of the OEM fuel filter cartridge? Reason I ask being I dont want to show the fuel hard line and the cartridge filter so i wanted to run a inline fuel filter under neath the car
i like your build, its gonna turn out really nice i think.

the stock filter actually is inline, so moving it actually would be really easy, you just need to find a spot where it would fit, and in reality the stock spot is gonna be kind of hidden still
Reply
Old Feb 10, 2013 | 07:25 PM
  #29  
gregs22's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
iTrader: (12)
 
Joined: Jan 2009
Posts: 390
Likes: 2
From: oxnard
Originally Posted by j9fd3s
i like your build, its gonna turn out really nice i think.

the stock filter actually is inline, so moving it actually would be really easy, you just need to find a spot where it would fit, and in reality the stock spot is gonna be kind of hidden still
Thanks! Good to know about the OEM fuel filter, I mainly want to get rid of the OEM hardlines that run up the firewall just figured might as well not show the OEM fuel filter cartridge.
Reply
Old Feb 11, 2013 | 11:32 AM
  #30  
hartjdh's Avatar
Junior Member
 
Joined: Mar 2012
Posts: 10
Likes: 0
From: oshawa
Dont you love how easily this can be done
Reply
Old Feb 11, 2013 | 11:44 AM
  #31  
gregs22's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
iTrader: (12)
 
Joined: Jan 2009
Posts: 390
Likes: 2
From: oxnard
Originally Posted by hartjdh
Dont you love how easily this can be done
Yep I'm quite surprised how smooth it has gone so far. I'm also going to try and mount the jspec windshield wiper assembly and fully functional heater through vents and defrost.
Reply
Old Feb 11, 2013 | 04:23 PM
  #32  
pandarage's Avatar
Junior Member
 
Joined: Feb 2013
Posts: 1
Likes: 0
From: sf
nice keep it coming
Reply
Old Feb 12, 2013 | 03:18 PM
  #33  
hartjdh's Avatar
Junior Member
 
Joined: Mar 2012
Posts: 10
Likes: 0
From: oshawa
that would be cool my car is not able to be put on the road here in canada because i didnt get the proper paper work from the american owner and now im just making it full on racecar so heater, vents and all that stuff isnt needed aha :p
Reply
Old Feb 13, 2013 | 07:05 PM
  #34  
gregs22's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
iTrader: (12)
 
Joined: Jan 2009
Posts: 390
Likes: 2
From: oxnard
Originally Posted by hartjdh
that would be cool my car is not able to be put on the road here in canada because i didnt get the proper paper work from the american owner and now im just making it full on racecar so heater, vents and all that stuff isnt needed aha :p
That's one of the biggest reasons I decided to cut the sections out of my US firewall, it's necessary to keep the US VIN number on the firewall and all the US safety equipment like the crash bar.
Reply
Old Feb 14, 2013 | 01:48 PM
  #35  
gregs22's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
iTrader: (12)
 
Joined: Jan 2009
Posts: 390
Likes: 2
From: oxnard
I just placed my order for all my brake lines and fittings, I was lucky my neighbor loaned me the flare tool, bender and cutter. I spent just under $200 for -3 stainless steel line and AN fittings. Hope I don't need to purchase anymore.
Reply
Old Feb 15, 2013 | 06:07 PM
  #36  
7speed's Avatar
bcrotary.
Tenured Member 05 Years
 
Joined: Jul 2010
Posts: 513
Likes: 1
From: Abbotsford, British Columbia
Man, I've been on a never ending search for the jspec climate-control unit. I can't seem to figure out which model it came on. Is your front clip a Series 4 GTX?
Reply
Old Feb 16, 2013 | 12:16 AM
  #37  
gregs22's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
iTrader: (12)
 
Joined: Jan 2009
Posts: 390
Likes: 2
From: oxnard
Originally Posted by lambof.god
Man, I've been on a never ending search for the jspec climate-control unit. I can't seem to figure out which model it came on. Is your front clip a Series 4 GTX?
I know this clip is from a Series 4 but not sure if it's a GTX. I didn't even know it was something special until a good friend of mine who is a DIE Hard FC collector his eyes practically popped out and said "you are one lucky person" haha
Reply
Old Feb 16, 2013 | 11:18 PM
  #38  
gregs22's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
iTrader: (12)
 
Joined: Jan 2009
Posts: 390
Likes: 2
From: oxnard
Starting working on sealing up the LHD holes on the firewall.

Name:  C32B291C-A870-4210-A5A5-278CE28B7624-31816-000014831870A22F_zps4fafa6c5.jpg
Views: 261
Size:  116.9 KB

Name:  19DF9A0C-E976-45CB-A5FE-0D151808E3A9-31816-00001483208BFA9F_zpsbf055fcc.jpg
Views: 278
Size:  113.6 KB
Reply
Old Feb 16, 2013 | 11:57 PM
  #39  
7speed's Avatar
bcrotary.
Tenured Member 05 Years
 
Joined: Jul 2010
Posts: 513
Likes: 1
From: Abbotsford, British Columbia
I know this clip is from a Series 4 but not sure if it's a GTX. I didn't even know it was something special until a good friend of mine who is a DIE Hard FC collector his eyes practically popped out and said "you are one lucky person" haha
Well he's right! Anyways, cherish that piece because you'll probably never see another one again. Now, sorry for derailing your build.
Reply
Old Feb 17, 2013 | 07:37 PM
  #40  
gregs22's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
iTrader: (12)
 
Joined: Jan 2009
Posts: 390
Likes: 2
From: oxnard
Today finished up transfering the jspec wiper motor and wiper rod assembly.
Name:  3E0A45E1-E8B6-444F-823C-D7F92C6E313A-32560-000015091DF8A05B_zps09c6c693.jpg
Views: 307
Size:  114.4 KB

All the LHD holes are welded shut and grinded down flat, all that's needed to apply some filler to smooth out the filled holes

Name:  50AC9405-97A7-4262-ACA9-EBD1B621869A-32560-000015092DA4B38A_zps93281fc3.jpg
Views: 469
Size:  127.9 KB
Name:  E71D9741-9ED2-452C-A0D1-DF66BA7A9CC3-32560-000015093FF446C5_zpsd2a4b5aa.jpg
Views: 277
Size:  111.8 KB

Hopefully all my brake lines and fittings come in soon so I can get those routed, It's almost looking like a engine bay again.
Reply
Old Feb 19, 2013 | 05:18 PM
  #41  
gregs22's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
iTrader: (12)
 
Joined: Jan 2009
Posts: 390
Likes: 2
From: oxnard
I tried to keep most of the parts within the same generation but I just couldn't find anything I really liked for the audio..A good friend of mine sold me this Sony unit for a pretty good deal that I just couldn't pass up.
Reply
Old Feb 19, 2013 | 08:39 PM
  #42  
pontiackid's Avatar
Devil in the Details
Tenured Member: 10 Years
Liked
Loved
Community Favorite
iTrader: (3)
 
Joined: Nov 2011
Posts: 262
Likes: 67
From: KCMO
Why didn't you fully weld in your patches on the firewall? A few more min. of welding is worth it IMO
Reply
Old Feb 19, 2013 | 11:18 PM
  #43  
gregs22's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
iTrader: (12)
 
Joined: Jan 2009
Posts: 390
Likes: 2
From: oxnard
There's plenty of coverage on the patches, the firewall is pretty thin for my experience to risk burning holes through the firewall.

Originally Posted by pontiackid
Why didn't you fully weld in your patches on the firewall? A few more min. of welding is worth it IMO
Reply
Old Feb 20, 2013 | 12:14 AM
  #44  
MANSU_V36's Avatar
Full Member
 
Joined: Jul 2009
Posts: 144
Likes: 0
From: hawaii
sick build!!! ill be doing the same thing to my vert after i finish my G35. cant wait to see your finished project.
Reply
Old Feb 20, 2013 | 12:34 AM
  #45  
gregs22's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
iTrader: (12)
 
Joined: Jan 2009
Posts: 390
Likes: 2
From: oxnard
Thanks, getting close to completion.

Originally Posted by MANSU_V36
sick build!!! ill be doing the same thing to my vert after i finish my G35. cant wait to see your finished project.
My brake Stainless Steel brake hardlines and AN fittings came in today, I'll be busy this weekend.
Name:  37F6FFD5-D447-4AFA-ACBC-D0FEA9E30B4A-34978-000016EE2FD2AEC4_zps35711c23.jpg
Views: 274
Size:  140.5 KB
Reply
Old Feb 23, 2013 | 06:02 PM
  #46  
gregs22's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
iTrader: (12)
 
Joined: Jan 2009
Posts: 390
Likes: 2
From: oxnard
Today I dropped off my Blitz wheels for a refinish and re-lipping.
Name:  743F8661-064C-47D2-84C9-ED1F1E9768C4-38907-000019D3DD442014_zps5f1275f5.jpg
Views: 275
Size:  139.5 KB

The center of the wheel will be polished like this
Name:  FECE7C76-127D-4E25-ADC9-7B3621BA1EF3-38907-000019D772EAA3CE_zpse1e7f569.jpg
Views: 274
Size:  166.8 KB


Here's the madness that goes on at VR wheels
Name:  70A9669D-95F0-4DCA-9810-D66C5007F055-38907-000019D754B32155_zps09933874.jpg
Views: 279
Size:  126.0 KB
Reply
Old Feb 23, 2013 | 06:30 PM
  #47  
Napsterfreak15's Avatar
Rotary Enthusiast
Tenured Member 10 Years
 
Joined: Dec 2006
Posts: 918
Likes: 1
From: Rockford, IL
did you measure the steering column bracket before you welded it so its in the exact place? I welded mine on just slightly off and my steering column is a tad to the left and i hate it.
Reply
Old Feb 23, 2013 | 06:50 PM
  #48  
misterstyx69's Avatar
Retired Moderator, RIP
Tenured Member: 20 Years
iTrader: (142)
 
Joined: Sep 2005
Posts: 25,581
Likes: 136
From: Smiths Falls.(near Ottawa!.Mapquest IT!)
Contact Mike Malvano(?name) at Rtek and he can help you with your Ecu Compatability.
if he can call me in Canada,I think he would gladly help you.
Reply
Old Feb 23, 2013 | 08:14 PM
  #49  
gregs22's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
iTrader: (12)
 
Joined: Jan 2009
Posts: 390
Likes: 2
From: oxnard
Originally Posted by Napsterfreak15
did you measure the steering column bracket before you welded it so its in the exact place? I welded mine on just slightly off and my steering column is a tad to the left and i hate it.
Yeah measured countless times and I noticed there's a indentation on the frame where the bracket sits perfectly, also before I welded the bracket in place I used self tapping screws to hold it in place and double check the measurement was spot on and didn't move.
Reply
Old Feb 23, 2013 | 08:16 PM
  #50  
gregs22's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
iTrader: (12)
 
Joined: Jan 2009
Posts: 390
Likes: 2
From: oxnard
Originally Posted by misterstyx69
Contact Mike Malvano(?name) at Rtek and he can help you with your Ecu Compatability.
if he can call me in Canada,I think he would gladly help you.
That's great to hear, once the car is up and running I'll give him a call and see if he can help me out, thanks I appreciate the info.
Reply



All times are GMT -5. The time now is 12:38 AM.