Build Threads
Sponsored by:

Dropped rear Rotor

Thread Tools
 
Search this Thread
 
Old 05-29-15, 05:39 PM
  #1  
Junior Member
Thread Starter
 
camsfc3's Avatar
 
Join Date: Feb 2014
Location: new zealand
Posts: 13
Likes: 0
Received 0 Likes on 0 Posts
Dropped rear Rotor

Hi guys would like to share my little build...After my 1991 Mazda RX-7 FC3S dropped its rear rotor due to suspected over boost or was just its time, I embarked on complete engine rebuild. After some attempts to DIY it with cheap parts and not wanting to spend much $$ the results wern't quite as I expected so the decision was made to get new parts and get a professional to complete the job, but I must say will all be worth it. I'm all for doing as much as I can in my own garage, but handing it over to the experts seeing it come together still can feel just as good as doing it yourself without the heart ache, and sore back! The old saying do it once do it right was in my mind during this dicision not the extra $$ I will have to fork out. At the end of the day there will be no compromise in going down the road of brand new parts to cutting corners with cheap parts, and your Rotary will love you for it. That is what I have learned, go the extra distance spend more on where it matters, theres no substitute for quality, especially for our dear friend the Rotary engine. So here are some pics of the 7 month journey so far (waiting on parts is a tiresome process), she's almost there, will add more pics in the coming weeks. She should be running next week, very exciting times ahead.

New engine spec:
Series V 13B block, full rebuild, new housings, stage II street port, enlarged exhaust ports, low comp series IV rotors, 3mm apex Aviation super seals, custom JTUNE FD intake manifold, custom JTUNE FMIC setup, Garret 35/40 Turbo, Turbosmart external wastegate, Greddy Type R BOV, 4x1000cc ID injectors, Speedflow lines and fittings, AEM fuel reg and pump, OS Giken twin plate clutch, Apexi Power FC.

Cheers guys, mine is not the most amazing of builds compared to some on here which I take my hat off to, your patience and time spent on your projects is respected, wish I could do the same. But hey I'm more than happy with my seven, she keeps me happy.




Original engine




Selfie




sleepy eyes





side profile of my seven




engine out




original engine just been lifted out




Rotary bits




original block




Flywheel nut removal tool contraption, it worked!




original block stripped




original motor opened up





original side plates in good condition

Last edited by misterstyx69; 05-30-15 at 01:11 AM.
Old 05-29-15, 05:48 PM
  #2  
Junior Member
Thread Starter
 
camsfc3's Avatar
 
Join Date: Feb 2014
Location: new zealand
Posts: 13
Likes: 0
Received 0 Likes on 0 Posts
more pics




block stripped




original front housings





side peeling, reusable? maybe but compression will be down.





cheap engine bought for rebuild, not what expected




cheap housings




cheap housings, big exhaust port but not best condition




as you can see surface not great




cheap side plates




big ports but too much stepping on surface




3mm low comp rotors




3mm rotors




engine bay cleaned up

Last edited by misterstyx69; 05-30-15 at 01:10 AM.
Old 05-29-15, 05:51 PM
  #3  
Junior Member
Thread Starter
 
camsfc3's Avatar
 
Join Date: Feb 2014
Location: new zealand
Posts: 13
Likes: 0
Received 0 Likes on 0 Posts



New housings




Rotary Aviation 3mm Super Seals




new engine ready to seal up




New block complete




ready to be towed




bits in the boot, rear strut brace fitted




at the workshop




intake manifold trick FD setup, custom JTUNE FMIC plumbing, looks tough!
Old 05-29-15, 05:55 PM
  #4  
Junior Member
Thread Starter
 
camsfc3's Avatar
 
Join Date: Feb 2014
Location: new zealand
Posts: 13
Likes: 0
Received 0 Likes on 0 Posts



Final stages, close to start up!
Old 05-29-15, 07:14 PM
  #5  
Moderator

iTrader: (3)
 
diabolical1's Avatar
 
Join Date: Feb 2002
Location: FL
Posts: 10,811
Received 305 Likes on 266 Posts
good stuff. sounds like a solid foundation. were the rotors worn or did you go 3 mm on purpose? also, did you revise the exhaust ports or did you get new housings altogether?

by the way, this probably should have gone in the Gen II section.
Old 05-29-15, 07:51 PM
  #6  
Junior Member
Thread Starter
 
camsfc3's Avatar
 
Join Date: Feb 2014
Location: new zealand
Posts: 13
Likes: 0
Received 0 Likes on 0 Posts
cheers, ahhh what an idiot, ha sorry man, overlooked where was posting, face palm!

Yeh I had a donor pair of good condition Rotors already 3mm, and low comp compared to series V's so decided to use em for better turbo reliability other than that no real reason. I will be running 7psi run in tune then up to 1bar, which the 3mm will handle no probs. Brand new housings from Japan already ported.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Marty RE
New Member RX-7 Technical
0
08-17-15 09:36 AM
Marty RE
New Member RX-7 Technical
0
08-13-15 11:19 AM



Quick Reply: Dropped rear Rotor



All times are GMT -5. The time now is 07:25 AM.