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20B Swap into my 85 GSL

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Old 10-12-15, 11:12 PM
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20B Swap into my 85 GSL

Hello everyone!

I'm currently trying to finish my 20b (B series) swap. It's been over a year since I started this and you'll know how it goes: family, home projects, other car projects, etc.!

Well, for the past 3 weeks or so I've been working the most I can to get this car running before November. I don't know how I'm going to do it, but I'm going to do it! I'll need some words of encouragement and as much help/advice as I can get to make this happen

I'll be moving to Germany mid next month and I want this car running before I leave. Unfortunately I'll have to leave it in storage while I'm gone for years...

Two of my biggest hurdles and i'm sure for everyone else doing this swap has been the oil pan and subframe. Thanks to a few folks from this forum, I was able to fabricate similar set ups for mine. The oil pan, I had to cut and weld to make it fit. The subframe I fabricated using the existing frame, flipping it over 180 degrees and welding some extender to serve as mounting points.

Here's a pic of how the engine looked a few days ago and how it looks today!


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Things I'm waiting to arrive this week are: bosch fuel pump AN check valve fitting, racing beat 2" piping for headers, racing beat pulleys

Things I'll be doing this week to the car is to complete the fuel system set up, start building the headers (will need some help) and wire up alternator, starter and power supply to the ECU (Haltech E11V2). I may need to start fitting the drive shaft so I can get that done next week.

FYI, I had started a build thread last years, but since so long has past, I decided on a new thread. Please feel free to click on the link below to see how my car started. I'll also be posting from time to time pics on facebook/ "3 rotor engines" page.
Old 10-16-15, 04:30 PM
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Just got the rad. Header build coming up. 20B Swap into my 85 GSL-image-1306308520.jpg Rad



20B Swap into my 85 GSL-image-2384285909.jpg

Modified pan

Last edited by Team-Musashi; 10-16-15 at 04:36 PM.
Old 10-20-15, 02:03 PM
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Slowly but surely

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nice project, keeping an eye on this. =)
Old 10-22-15, 02:39 AM
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Excited to see how this turns out. I am looking at doing this swap soon.
Old 10-22-15, 09:13 PM
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Today even in the rain pulled out the engine and back in: 20B Swap into my 85 GSL-image-136760702.jpg When the stock pulley was removed the guiding pin fell off, so part of the reason the engine needed to be removed was to correct this and install this racing beat pulley. 20B Swap into my 85 GSL-image-4198818265.jpg Here you can see how the engine is mounted into the engine. This idea I got from another member from Australia, at least the idea cause his is much nicer and cleaner. I did the fab work myself as well.

20B Swap into my 85 GSL-image-1561037922.jpg

Here you can see the oil pan for over the sub-frame! Seeing this brings joy to my heart!!😍 so much work and elbow grease just for these two pieces to work and fit right!!
Attached Thumbnails 20B Swap into my 85 GSL-image-1805081628.jpg  

Last edited by Team-Musashi; 10-22-15 at 09:21 PM.
Old 10-22-15, 09:29 PM
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Today I also dropped of the racing beat alternator pulley to get bored out to fit the much larger 20b alt bolt, which is ready, so tomorrow I'll be picking this up. Also got these pieces made to help me hold on to the header pipes. The 2" pipes are about 1/8" smaller than the holes of the RB plate. 20B Swap into my 85 GSL-image-3638433297.jpg


And sorted out all my AN fittings for my Bosch fuel pump. Tomorrow I'll try to install this bad boy.

20B Swap into my 85 GSL-image-3752222618.jpg


Lots more work coming this weekend!!

Stay tuned, I'm on a mission!!! To start this engine before the 1st of November!!!!

Last edited by Team-Musashi; 10-22-15 at 09:31 PM.
Old 10-25-15, 09:05 PM
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Rained a lot this weekend so only worked on the project a few hours today. Finished my draft tranny brace:
20B Swap into my 85 GSL-image-4072728505.jpg
Top view
20B Swap into my 85 GSL-image-1113651769.jpg
Bottom view
I had tacked welded this months ago, but finally got to weld it up all around. I'll have it sand blasted tomorrow, so it can be sprayed. I used some angled iron, square tubing and a piece of rubberized tile between the tranny and brace ( for now).

20B Swap into my 85 GSL-image-2532829164.jpg
Started tinkering with header positioning...
Any tips on how to go from 3 to a 2 pipe flange? like the one below:
20B Swap into my 85 GSL-image-3630861744.jpg
I'm really having a hard time figuring out how to merge the rear two pipes into one...I'm really hesitant on making any cuts as I don't want to waste materials. lol Just want to be sure on how to make this happen.

20B Swap into my 85 GSL-image-2925504236.jpg
Re-did the battery harness and used an FC fuse box instead...still missing one 20amp fuse. Who else has this mod?

Last edited by Team-Musashi; 10-25-15 at 09:31 PM.
Old 10-25-15, 09:49 PM
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keep at it, but dont rush the work to meet unrealistic deadlines
Old 10-29-15, 11:11 AM
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Just picked these up from a blast cleaning!!!

20B Swap into my 85 GSL-image-2584654742.jpg

Like new!
Old 10-31-15, 05:48 PM
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Busy today putting everything together:

20B Swap into my 85 GSL-image-486097631.jpg

Starting to look like a running car again!

20B Swap into my 85 GSL-image-1253216541.jpg

Started the headers. Should be done tomorrow!!

Last edited by Team-Musashi; 10-31-15 at 05:51 PM.
Old 11-01-15, 08:10 AM
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Sweet.
Old 11-02-15, 01:50 PM
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20B Swap into my 85 GSL-image-3441824613.jpg

It's coming along. Drive shaft should be done by Friday. Hopefully I'll be able to peel some tires this coming weekend!!
Old 11-02-15, 08:53 PM
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Slowly but surely

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Coming along quickly
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