3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

Rebuild Time (Pictures from start to finish)

Thread Tools
 
Search this Thread
 
Old 06-25-07, 07:10 PM
  #1  
Senior Member

Thread Starter
iTrader: (3)
 
spiritrmazda's Avatar
 
Join Date: Jun 2007
Location: Irvine
Posts: 463
Likes: 0
Received 0 Likes on 0 Posts
Rebuild Time (Pictures from start to finish)

Hey guys, even though I'm new to this forum, I've been familiar with the FD for quite some time now. My FD's coolant seal gave out so I thought this is my chance to pull everything out and rebuild with all new parts because I don't know what the previous owner did. I'm currently collecting my parts and going to start the rebuild of my shortblock next week and thought I'd share with you the progress from start to finish. Currently the car is at my friend's sho getting prepped for a twin turbo set up using Garrett T3/TO4E's which I'll have pictures up once I can get the rebuilt engine down there. Attached are pictures of the parts I currently have, next week I'll start having the rebuild pictures.
Attached Thumbnails Rebuild Time (Pictures from start to finish)-rebuild01.jpg   Rebuild Time (Pictures from start to finish)-rebuild02.jpg   Rebuild Time (Pictures from start to finish)-rebuild03.jpg   Rebuild Time (Pictures from start to finish)-rebuild04.jpg   Rebuild Time (Pictures from start to finish)-rebuild05.jpg  

Old 06-25-07, 07:12 PM
  #2  
Senior Member

Thread Starter
iTrader: (3)
 
spiritrmazda's Avatar
 
Join Date: Jun 2007
Location: Irvine
Posts: 463
Likes: 0
Received 0 Likes on 0 Posts
Some more. Plenty more, just trying to edit the photos.
Attached Thumbnails Rebuild Time (Pictures from start to finish)-rebuild06.jpg   Rebuild Time (Pictures from start to finish)-rebuild07.jpg   Rebuild Time (Pictures from start to finish)-rebuild08.jpg   Rebuild Time (Pictures from start to finish)-rebuild09.jpg   Rebuild Time (Pictures from start to finish)-rebuild10.jpg  

Old 06-25-07, 08:07 PM
  #3  
Original Gangster/Rotary!


iTrader: (213)
 
GoodfellaFD3S's Avatar
 
Join Date: Mar 2001
Location: FL-->NJ/NYC again!
Posts: 30,528
Received 538 Likes on 325 Posts
Everything looks nice, but I'd recommend swapping out that downpipe for a proper mandrel-bent one. The one you have is made for a RHD fd, thus the crush-bend.
Old 06-25-07, 08:35 PM
  #4  
Double Dose

iTrader: (1)
 
Upgrayedd's Avatar
 
Join Date: Dec 2005
Location: Seattle
Posts: 4,009
Received 1 Like on 1 Post
Why the HKS downpipe when you're upgrading the twin set-up to Garrets that most likely are going to have a custom manifold?
Old 06-25-07, 09:17 PM
  #5  
AponOUT!?

iTrader: (31)
 
theorie's Avatar
 
Join Date: Nov 2002
Location: Sarasota, FL
Posts: 3,521
Likes: 0
Received 13 Likes on 9 Posts
ooo looks like youve got a lot of new toys to play with. have fun! keep us updated and good luck!
Old 06-25-07, 10:12 PM
  #6  
Senior Member

Thread Starter
iTrader: (3)
 
spiritrmazda's Avatar
 
Join Date: Jun 2007
Location: Irvine
Posts: 463
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by spiritrmazda
Some more. Plenty more, just trying to edit the photos.
I know, that one will be going up for sale soon. I uploaded that one by mistake. It's brand new but I decided to go custom route.
Old 06-25-07, 10:35 PM
  #7  
Eats, Sleeps, Dreams Rotary

iTrader: (10)
 
RCCAZ 1's Avatar
 
Join Date: Jun 2002
Location: Phoenix, AZ
Posts: 3,358
Received 76 Likes on 44 Posts
Do the Flex-A-Lite fans flow more air than the stock fans? Just curious.
Old 06-26-07, 01:52 AM
  #8  
Wangan Nasty

 
Miata_mx5's Avatar
 
Join Date: Apr 2006
Location: Irvine, Southern California
Posts: 1,779
Likes: 0
Received 3 Likes on 3 Posts
Originally Posted by GoodfellaFD3S
Everything looks nice, but I'd recommend swapping out that downpipe for a proper mandrel-bent one. The one you have is made for a RHD fd, thus the crush-bend.
A friend of mine ran that in his 93 R1 FD, I think it was designed that way so the O2 sensor is out of the way. Would like more info on this...
Old 06-26-07, 02:21 AM
  #9  
Call me gramps!

 
WaLieN's Avatar
 
Join Date: Jul 2003
Location: Temecula, CA
Posts: 2,334
Received 0 Likes on 0 Posts
Originally Posted by Miata_mx5
A friend of mine ran that in his 93 R1 FD, I think it was designed that way so the O2 sensor is out of the way. Would like more info on this...

I have the same one. It still retains the O2 sensor on top of the neck.
Old 06-26-07, 04:03 AM
  #10  
Rx7 Wagon

iTrader: (16)
 
Narfle's Avatar
 
Join Date: Nov 2002
Location: California
Posts: 6,988
Received 875 Likes on 548 Posts
Originally Posted by Miata_mx5
A friend of mine ran that in his 93 R1 FD, I think it was designed that way so the O2 sensor is out of the way. Would like more info on this...
The steering shaft interferes with the exhaust routing on Right Hand Drive RX7's the crushed design is to circumvent that.

FWIW a little exhaust restriction is not that detrimental especially if youre concerned by boost creep.
Old 06-26-07, 08:29 AM
  #11  
Senior Member

Thread Starter
iTrader: (3)
 
spiritrmazda's Avatar
 
Join Date: Jun 2007
Location: Irvine
Posts: 463
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by mazdatim
Why the HKS downpipe when you're upgrading the twin set-up to Garrets that most likely are going to have a custom manifold?
The HKS down pipe was the original plan for just reliable modifications (how many of us have been through that), coolant seal went bad, decided to go all out. Now that I'm going custom, it will have dual 3" down pipes and dual exhaust, haven't decided on what mufflers yet, any suggestions?
Old 06-26-07, 11:49 AM
  #12  
Original Gangster/Rotary!


iTrader: (213)
 
GoodfellaFD3S's Avatar
 
Join Date: Mar 2001
Location: FL-->NJ/NYC again!
Posts: 30,528
Received 538 Likes on 325 Posts
Originally Posted by Barban
The steering shaft interferes with the exhaust routing on Right Hand Drive RX7's the crushed design is to circumvent that.

FWIW a little exhaust restriction is not that detrimental especially if youre concerned by boost creep.
Boost creep is for suckers .

I have a big Tial wastegate and a 4 inch downpipe, no problems here

Spiritrmazda, look into magnaflow mufflers, they sound great and do a decent job of keeping the noise at a reasonable level....
Old 06-26-07, 12:16 PM
  #13  
Senior Member

Thread Starter
iTrader: (3)
 
spiritrmazda's Avatar
 
Join Date: Jun 2007
Location: Irvine
Posts: 463
Likes: 0
Received 0 Likes on 0 Posts
Thanks for the suggestion, I'll definitely look into the mufflers. Anyone with a dual exhaust FD set up yet? I saw some photochops but nothing someone has done yet for real yet. What about Racing Beat? I also plan on having them fabricate a custom twin core v-mount intercooler.
Old 06-27-07, 11:09 PM
  #14  
Senior Member

Thread Starter
iTrader: (3)
 
spiritrmazda's Avatar
 
Join Date: Jun 2007
Location: Irvine
Posts: 463
Likes: 0
Received 0 Likes on 0 Posts
My downpipe is up for grabs check it out:
https://www.rx7club.com/showthread.php?t=666278

Mazdatim, I uploaded that picture by mistake, since I'm going custom with 2 3" downpipes, I'm selling my HKS downpipe.

As for the dual exhaust, my friend got me 2 HKS carbon TI mufflers, still debating on using them but they might go up for sale later on too.
Old 06-30-07, 05:42 PM
  #15  
Eats, Sleeps, Dreams Rotary

iTrader: (10)
 
RCCAZ 1's Avatar
 
Join Date: Jun 2002
Location: Phoenix, AZ
Posts: 3,358
Received 76 Likes on 44 Posts
Originally Posted by RCCAZ 1
Do the Flex-A-Lite fans flow more air than the stock fans? Just curious.

Guys....never received any thread feedback on my question. What's the verdict on these fans versus the stock FD fans and shroud? Marginally or significantly better? Just curious.
Old 07-01-07, 12:24 PM
  #16  
Senior Member

Thread Starter
iTrader: (3)
 
spiritrmazda's Avatar
 
Join Date: Jun 2007
Location: Irvine
Posts: 463
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by RCCAZ 1
Guys....never received any thread feedback on my question. What's the verdict on these fans versus the stock FD fans and shroud? Marginally or significantly better? Just curious.
I'll let you know once they're installed. I plan on doing a custom v-mount twin core intercooler for my set up.
Old 07-01-07, 12:26 PM
  #17  
Original Gangster/Rotary!


iTrader: (213)
 
GoodfellaFD3S's Avatar
 
Join Date: Mar 2001
Location: FL-->NJ/NYC again!
Posts: 30,528
Received 538 Likes on 325 Posts
Originally Posted by RCCAZ 1
Guys....never received any thread feedback on my question. What's the verdict on these fans versus the stock FD fans and shroud? Marginally or significantly better? Just curious.
I've seen a demonstration of the Maradyne fans, and was seriously impressed. Might want to consider them as well.
Old 07-03-07, 06:57 PM
  #18  
Senior Member

Thread Starter
iTrader: (3)
 
spiritrmazda's Avatar
 
Join Date: Jun 2007
Location: Irvine
Posts: 463
Likes: 0
Received 0 Likes on 0 Posts
New rotor housings, just picked them up from Mazdatrix earlier. Heres a few pictures, going to street port them, once I'm done, I'll have pictures of those too. If I can manage to somehow sell my downpipe and 3mm seals, I'll buy new rotors too, saw a great deal from Japan2LA.
Attached Thumbnails Rebuild Time (Pictures from start to finish)-rebuild11.jpg   Rebuild Time (Pictures from start to finish)-rebuild12.jpg   Rebuild Time (Pictures from start to finish)-rebuild13.jpg  
Old 07-03-07, 07:36 PM
  #19  
Speed Mach Go Go Go

iTrader: (2)
 
GoRacer's Avatar
 
Join Date: Oct 2001
Location: My 350Z Roadster kicks my RX7's butt
Posts: 4,772
Likes: 0
Received 2 Likes on 2 Posts
Please update: I've wanted to do twin GT25's with true dual exhaust for a long time but just couldn't justify the time and expense. Since I can't fabricate it myself, the cost would be insanely astronomical. There's no reason to do dual 3" though. You could easily do dual 2" without clearance issues and still have plenty of flow. You could get the housings, rotors and everything else cheaper from Japan but Mazdatrix is local. If you are really going to do this then look in to my idea of using Tial turbo's with a V-Band flanges.
Old 07-04-07, 01:56 AM
  #20  
Senior Member

Thread Starter
iTrader: (3)
 
spiritrmazda's Avatar
 
Join Date: Jun 2007
Location: Irvine
Posts: 463
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by GoRacer
Please update: I've wanted to do twin GT25's with true dual exhaust for a long time but just couldn't justify the time and expense. Since I can't fabricate it myself, the cost would be insanely astronomical. There's no reason to do dual 3" though. You could easily do dual 2" without clearance issues and still have plenty of flow. You could get the housings, rotors and everything else cheaper from Japan but Mazdatrix is local. If you are really going to do this then look in to my idea of using Tial turbo's with a V-Band flanges.
Didn't they have a twin GT25 from RX7Store? I paid about $10,000 for my twin turbo set up. I don't have any contacts over in Japan for housings so I bought most of my rebuild parts from Mazdatrix. I'm working on the rebuild this week which I'll have pictures step by step as much as I can. Tomorrow I am going to street port my new housings, can't wait.
Old 07-06-07, 12:21 AM
  #21  
Senior Member

Thread Starter
iTrader: (3)
 
spiritrmazda's Avatar
 
Join Date: Jun 2007
Location: Irvine
Posts: 463
Likes: 0
Received 0 Likes on 0 Posts
I just tore the block apart and cleaned the parts this morning. Started the race porting, I will post pictures tomorrow.
Old 07-08-07, 06:49 PM
  #22  
Eats, Sleeps, Dreams Rotary

iTrader: (10)
 
RCCAZ 1's Avatar
 
Join Date: Jun 2002
Location: Phoenix, AZ
Posts: 3,358
Received 76 Likes on 44 Posts
Originally Posted by GoodfellaFD3S
I've seen a demonstration of the Maradyne fans, and was seriously impressed. Might want to consider them as well.
Hey Rich,

Impressed enough to buy them for your car? Are you still running the stockers??
Old 07-08-07, 08:43 PM
  #23  
Senior Member

Thread Starter
iTrader: (3)
 
spiritrmazda's Avatar
 
Join Date: Jun 2007
Location: Irvine
Posts: 463
Likes: 0
Received 0 Likes on 0 Posts
Just finished semi-race porting my irons and housings. Now I need to sand down the areas ported and take all of the irons and housings to a place with a parts washer. Starting the rebuild during the week, after the rebuild, I take it to get a manifold fabricated for the twin T3/TO4E's.
Attached Thumbnails Rebuild Time (Pictures from start to finish)-rebuild14.jpg   Rebuild Time (Pictures from start to finish)-rebuild15.jpg   Rebuild Time (Pictures from start to finish)-rebuild16.jpg   Rebuild Time (Pictures from start to finish)-rebuild17.jpg   Rebuild Time (Pictures from start to finish)-rebuild18.jpg  

Old 07-08-07, 08:45 PM
  #24  
Senior Member

Thread Starter
iTrader: (3)
 
spiritrmazda's Avatar
 
Join Date: Jun 2007
Location: Irvine
Posts: 463
Likes: 0
Received 0 Likes on 0 Posts
Heres some more.
Attached Thumbnails Rebuild Time (Pictures from start to finish)-rebuild19.jpg   Rebuild Time (Pictures from start to finish)-rebuild20.jpg  
Old 07-08-07, 10:20 PM
  #25  
Senior Member

Thread Starter
iTrader: (3)
 
spiritrmazda's Avatar
 
Join Date: Jun 2007
Location: Irvine
Posts: 463
Likes: 0
Received 0 Likes on 0 Posts
I forgot, these were pictures before I took apart the block.
Attached Thumbnails Rebuild Time (Pictures from start to finish)-dsc_0001.jpg   Rebuild Time (Pictures from start to finish)-dsc_0002.jpg  


Quick Reply: Rebuild Time (Pictures from start to finish)



All times are GMT -5. The time now is 06:02 PM.