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Performance clutch sacrificing daily drivability? This may be your solution.

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Old 10-18-18, 08:54 PM
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Performance clutch sacrificing daily drivability? This may be your solution.

I am not sure if this is common knowledge or not, but I was certainly not aware before this. Long story short, got exedy performance clutch "zm022sd" installed that most people on this forum claims to have near stock drivability. Did not like how on/off the engagement point was. Driving in traffic was a pain. I thought I was **** outta luck. Did some digging and found this FEED clutch slave cylinder on RHDjapan that was supposed to be larger than stock which is supposed to improve performance clutch drivability.

https://www.rhdjapan.com/fujita-engi...nder-fd3s.html

Got it installed. Clutch now feels stock like in terms of weight and engagement point. Much easier to live with when modulating the clutch in traffic. The feel has been restored to stock whilst allowing me to run a clutch capable of handling more power. Thumbs up in case anyone is looking for a solution to improve the drivability of their race/performance clutch!
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Old 10-18-18, 09:10 PM
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Nice! Thanks for the info
Old 10-18-18, 10:21 PM
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Totally agree. Changed mine too for my ACT clutch. So much smoother to ease in and much easier on my foot in bumper to bumper traffic.
Mike
Old 10-18-18, 11:22 PM
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Cool! So does this essentially reduce how far the release bearing travels relative to the pedal, making the friction point feel wider? I agree that the Exedy twin is a bitch, not even closer to stock.
Old 10-18-18, 11:40 PM
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Originally Posted by mrselfdestruct1994
Cool! So does this essentially reduce how far the release bearing travels relative to the pedal, making the friction point feel wider? I agree that the Exedy twin is a bitch, not even closer to stock.
I am no engineer but that's exactly what it felt like to me.
Old 10-19-18, 12:50 AM
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Ding! Ding! Ding! ^^^ You are correct. With an on/off type of clutch face material, you don't need as much travel as you would with a stock organic disc or a clutch with marcel in it so you can change the clutch master/slave ratios and get better articulation and reduce the pedal force too. As long as you have enough travel to fully disengage the clutch, you're good.

A few years ago I wanted to mitigate a similar on/off problem I had with a 6 puck and a very heavy clutch plate. I couldn't locate a suitable FD type slave cylinder and so I did the next best thing and made one. I took an old FD slave which I bored and honed to 21mm ID (IIRC) and used the piston/seal from a Toyota 4Runner slave cylinder rebuild kit. It worked great; well worth the effort. (I don't recommend boring a slave unless you have the proper tools and experience to do this.) However, I also seem to remember that one could fit a 21mm slave cylinder from an older model Jeep Cherokee onto an FD with a minimum amount of work to achieve the desired result.

It's good to know that there's a proper fitting, off-the-shelf part available for those that want to take advantage of this mod. Other than for lack of a part, I never understood why no one else was doing this--it's a common adjustment on some bikes, and race/track cars since it allows you to get the 'feel' dialed in just right.

Last edited by Speed of light; 10-19-18 at 12:54 AM.
Old 10-19-18, 08:04 AM
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Nice! I've seen that part before but was curious if it actually helped out.

A biggie with a heavier pressure plate is getting a stainless clutch line. The stock rubber hose will swell and the clutch engagement point will be VERY close to the floor, some times so much so the car is undriveable.

This is also a product an enterprising US shop could duplicate .

Dale
Old 10-19-18, 08:23 AM
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It's likely that this is just some off the shelf OEM part originally designed for some other Japanese car. I wonder what car that would be.
Old 10-20-18, 10:37 AM
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Originally Posted by arghx
It's likely that this is just some off the shelf OEM part originally designed for some other Japanese car. I wonder what car that would be.
i do not know, but i know how to find out, https://www.opticatonline.com/search?pt=2044

the world is your oyster
Old 10-20-18, 03:56 PM
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This is great—I've got an Exedy twin disk (not the carbon or unsprung version), and my biggest complaint i not effort or travel so much as it doesn't seem to engage in the same place consistently, so when I let my foot out the amount I anticipate I need, sometimes it grabs like hell right away, other times not. I find I end up giving it more gas than I would normally think needed, and let it out very carefully to avoid stalling it.

Is this the phenomenon you're talking about?
Old 10-20-18, 04:27 PM
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For me on my ACT clutch I saw what you described but not enough to kill the engine. I would describe my experience as a shorten sweet spot. Either engaged or not with little room for error. With the FEED the sweet spot is widened with more room for error. Also pedal pressure is not as heavy. Easier on your foot and ankle in bumper to bumper traffic. Well worth the money and easy to change. Change it out and re bleed the slave cylinder. Done.
Mike
Old 10-20-18, 07:08 PM
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I just setup my new motor with the exedy twin disc and while the pedal feel is nice, smooth starts in 1st are hit or miss. I’ll be ordering one of these. Thanks!
Old 10-21-18, 01:23 AM
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Originally Posted by ptrhahn
This is great—I've got an Exedy twin disk (not the carbon or unsprung version), and my biggest complaint i not effort or travel so much as it doesn't seem to engage in the same place consistently, so when I let my foot out the amount I anticipate I need, sometimes it grabs like hell right away, other times not. I find I end up giving it more gas than I would normally think needed, and let it out very carefully to avoid stalling it.

Is this the phenomenon you're talking about?
Yes! You are describing my exact experience with my exedy twin disk clutch. This mod pretty much gets rid of that. Although I still feel that it wants to stall when I don't give enough gas but I chalk that up to the lightened flywheel that comes with the kit.
Old 10-21-18, 04:12 PM
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22000 yen for a slave cylinder is ridiculous. And that's not inclusing shipping etc. Would be much cheaper to get a second hand resleeved with a larger ID bore and seal to suit. I've had this done for a brake master cylinder before for AUD150, roughly US100.

or as pointed above, you'll probably find it is off another model and available much cheaper than through a Japanese performance shop.
Old 10-22-18, 10:28 AM
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Rock Auto shows the stock FD slave bore to the 3/4" or 19.05mm.

So is there another slave out there that has a bigger bore? or is FEED just boring out and rebuilding FD slaves?
Old 10-22-18, 11:31 AM
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Doing a Google image search the only Mazda clutch slave that is even close to the FD's is .... the FD's. I think the pull type clutch makes it pretty unique.

I am betting they are getting parts from the OEM supplier (probably Tokico) and boring them out and installing larger pistons. Or having Tokico or some other parts supplier make them to spec for them.

In other words I don't think there's an easy way to just buy some other make/model slave cylinder and use it.

But, this part could very likely be replicated.

Dale
Old 10-22-18, 02:12 PM
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Anyone know what these FEED slave cylinder bore diameters are?
Old 10-22-18, 02:28 PM
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On the other hand its only $200 and you are supporting Fujita/Feed, an old school rotary company that has and is continuing to develop products for a nearly 30 year old chassis. Now that RHD Japan does Paypal I am onboard.

I like nothing more than watching Feed single turbo touge monster FD battling the RE Amemiya sequential twin touge monster on a Hot Version video.
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Old 10-22-18, 02:46 PM
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How long does it take to get it from Japan tho?

P
Old 10-22-18, 03:00 PM
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Originally Posted by ptrhahn
How long does it take to get it from Japan tho?

P
In my experiences with RHD Japan, they are responsive and fast. The question mostly boils down to whether the vendor has the part available and are responsive themselves. If they do/are, you'll likely have the part within 2 weeks.
Old 10-23-18, 12:43 PM
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My experience with shipping smaller parts from Japan is they come over on an airplane which is usually a day slower or so than domestic air shipping (and I am assuming this is because of our customs inspections as the packages are usually opened).

With bigger parts like engine, transmission, door, etc that I have bought from Mazda Japan the parts go slow boat and it takes 2-3 months.
Old 10-23-18, 02:23 PM
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Or, you could support a rx7club forum vendor! We carry all Feed products and are able to get this part as well. I can order a bulk amount of them to save on shipping costs if there is enough interest!
Old 10-25-18, 11:30 AM
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I would be in for a group buy for it
Old 10-27-18, 12:21 PM
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Id order one as well.
Old 10-27-18, 12:45 PM
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Im in for a GB....

Jpr


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