3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

M2 intake install help

Thread Tools
 
Search this Thread
 
Old Nov 4, 2011 | 06:39 PM
  #1  
mrb63083's Avatar
Thread Starter
Lives on the Forum
Tenured Member 20 Years
iTrader: (4)
 
Joined: Feb 2002
Posts: 5,748
Likes: 1
From: Dallas
M2 intake install help

Does anybody have any pointers or info to help me with this: I have the m2 intake, but I just can't seem to get it to fit properly. I didn't think anything needed to be modified for the box to fit. My engine bay is completely stock, air pump and all.

Is there a write up/instructions for this anywhere?
Reply
Old Nov 4, 2011 | 11:33 PM
  #2  
Mr rx-7 tt's Avatar
rotary sensei
Tenured Member: 20 Years
iTrader: (5)
 
Joined: Mar 2001
Posts: 2,316
Likes: 3
From: Virginia
Originally Posted by mrb63083
Does anybody have any pointers or info to help me with this: I have the m2 intake, but I just can't seem to get it to fit properly. I didn't think anything needed to be modified for the box to fit. My engine bay is completely stock, air pump and all.

Is there a write up/instructions for this anywhere?
Drive over to Rotary Performance and have them install it. It will take them about 30 min.
Reply
Old Nov 4, 2011 | 11:53 PM
  #3  
FFWD_FD's Avatar
Full Member
Tenured Member 10 Years
 
Joined: Nov 2007
Posts: 154
Likes: 0
From: CA
wtf, that's one of the easiest install ever.

remove your old air box and I think there was 2 mounting bracket with 10mm bolts holding them down.

Then slide the fin side down between the body and radiator opening (very narrow), don't bolt the box down yet, until you get most of the hoses on.

Then bolt it down with the 10mm bolts, and tighten up all hoses behind, then add your 2 cone filters, and close up the lid and tighten all the hex nuts on top.

Done!!!!
Reply
Old Nov 5, 2011 | 01:20 AM
  #4  
FDSeoul's Avatar
Corea FD
iTrader: (8)
 
Joined: Dec 2007
Posts: 4,378
Likes: 1
From: San Diego
Before you start the install make sure that you have all the parts needed for a proper install.
Meaning: do you have all the parts to the filter box ie. box plus the two filters?
you will need a 10mm socket and wrench to remove/install all the bolts.

IIRC you will also need a pair of pliers to remove the factory ring clamps which connects to the air box.
pretty simple install just take your time with it.

cheers
Reply
Old Nov 5, 2011 | 09:36 AM
  #5  
TRISPEEDFD3S's Avatar
FEED me
Tenured Member: 20 Years
iTrader: (26)
 
Joined: Jan 2004
Posts: 2,787
Likes: 0
From: Bay Area, CA
Originally Posted by FFWD_FD
wtf, that's one of the easiest install ever.

remove your old air box and I think there was 2 mounting bracket with 10mm bolts holding them down.

Then slide the fin side down between the body and radiator opening (very narrow), don't bolt the box down yet, until you get most of the hoses on.

Then bolt it down with the 10mm bolts, and tighten up all hoses behind, then add your 2 cone filters, and close up the lid and tighten all the hex nuts on top.

Done!!!!
Not exactly, that depends on the rad you're using...
Reply
Old Nov 5, 2011 | 01:11 PM
  #6  
Meiogirl's Avatar
the REAL deal
Tenured Member: 20 Years
iTrader: (2)
 
Joined: Jun 2002
Posts: 996
Likes: 3
From: South Bay
That thing can be a biotch. I was not able to use a hard pipe to the primary turbo. I had to back to the stock one because it was more flexible.
If you can get it shoved in there, get the bolt threaded to the chassis/crossbar on the bottom. Start tightening and get your intake hoses to work around how it sits in there at that point.
I had to use a hairdryer to get my couplers uber flexible.
Reply
Old Nov 9, 2011 | 02:45 PM
  #7  
mrb63083's Avatar
Thread Starter
Lives on the Forum
Tenured Member 20 Years
iTrader: (4)
 
Joined: Feb 2002
Posts: 5,748
Likes: 1
From: Dallas
Everything is stock, including the radiator and mounting.

I'll give it another shot. I appreciate the input!
Reply
Old Nov 10, 2011 | 11:20 AM
  #8  
ZE Power MX6's Avatar
Boilermakers!
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (169)
 
Joined: Nov 2002
Posts: 3,769
Likes: 378
From: Chicago, IL
I have a M2 airbox carbon fiber version, Koyo radiator, and I had to get some rubber/plastic spacer to push the box up 1/4". Other than that it fits fine and I'm using eBay primary intake hard pipe, kept the stock secondary rubber pipe.
Reply
Old Nov 10, 2011 | 11:23 AM
  #9  
theorie's Avatar
AponOUT!?
Tenured Member 15 Years
iTrader: (31)
 
Joined: Nov 2002
Posts: 3,521
Likes: 13
From: Sarasota, FL
Pretty sure you need an aftermarket radiator with the M2 airbox.

The airbox is supposed to draw air from the gap between the chasis and the radiator - there won't be a gap if you're using the stock rad.
Reply
Old Nov 10, 2011 | 11:30 AM
  #10  
mrb63083's Avatar
Thread Starter
Lives on the Forum
Tenured Member 20 Years
iTrader: (4)
 
Joined: Feb 2002
Posts: 5,748
Likes: 1
From: Dallas
Originally Posted by theorie
Pretty sure you need an aftermarket radiator with the M2 airbox.

The airbox is supposed to draw air from the gap between the chasis and the radiator - there won't be a gap if you're using the stock rad.
Interesting. Thanks for the info.
Reply
Old Nov 10, 2011 | 11:48 AM
  #11  
TRISPEEDFD3S's Avatar
FEED me
Tenured Member: 20 Years
iTrader: (26)
 
Joined: Jan 2004
Posts: 2,787
Likes: 0
From: Bay Area, CA
Originally Posted by theorie
Pretty sure you need an aftermarket radiator with the M2 airbox.

The airbox is supposed to draw air from the gap between the chasis and the radiator - there won't be a gap if you're using the stock rad.
Not true. Unless my ASP unit is substantially different in design from a M2 setup, my unit works with the stock radiator. I actually purchased my ASP Carbon Fiber intake box and Large SMIC from Moconnor who was using this setup with a stock radiator. He actually gave me his stock radiator with the I/C and Intake setup, because I was having problems with the Intake fitting with my KOYO radiator.
Reply
Old Nov 10, 2011 | 02:33 PM
  #12  
theorie's Avatar
AponOUT!?
Tenured Member 15 Years
iTrader: (31)
 
Joined: Nov 2002
Posts: 3,521
Likes: 13
From: Sarasota, FL
Originally Posted by TRISPEEDFD3S
Not true. Unless my ASP unit is substantially different in design from a M2 setup, my unit works with the stock radiator. I actually purchased my ASP Carbon Fiber intake box and Large SMIC from Moconnor who was using this setup with a stock radiator. He actually gave me his stock radiator with the I/C and Intake setup, because I was having problems with the Intake fitting with my KOYO radiator.
Do you know how much of a gap there is between the frame & the stock radiator?

All I know is that it needs to be wide enough for this bottom opening to fit down there...

Reply
Old Nov 11, 2011 | 01:10 PM
  #13  
potatochobit's Avatar
Rotary Enthusiast
Tenured Member 05 Years
iTrader: (1)
 
Joined: May 2003
Posts: 1,464
Likes: 0
From: Dallas
an aftermarket radiator like a koyo should be bigger than the stock?
i dont see how that will help fitment

anyway, I have a koyo and the old rotary extreme intake with is a M2 replica
its tight, but you need to squeeze it under the upper lip near the headlights and hood rest
of course, i hope you are installing this with the intake hoses off
except the lower turbo intake hose should be on because that one is a pain to bend
Reply
Old Nov 11, 2011 | 01:12 PM
  #14  
theorie's Avatar
AponOUT!?
Tenured Member 15 Years
iTrader: (31)
 
Joined: Nov 2002
Posts: 3,521
Likes: 13
From: Sarasota, FL
Aftermarket radiators tend to be thicker, or have more rows. Pretty sure on our cars they are not as wide - the stock radiator has some kind of brackets on the site that are used for mounting IIRC, and that is what gets in the way of the M2 Intake.

I have a Fluidyne radiator and there is at least a 1.5" gap between the frame and the side of the radiator where my M2 airbox "snorkel" fits.
Reply
Old Nov 11, 2011 | 05:39 PM
  #15  
mrb63083's Avatar
Thread Starter
Lives on the Forum
Tenured Member 20 Years
iTrader: (4)
 
Joined: Feb 2002
Posts: 5,748
Likes: 1
From: Dallas
I'm going to tackle this again tomorrow. I will measure and take photos for reference.

I'll have them up soon.
Reply
Old Nov 21, 2011 | 11:13 AM
  #16  
mrb63083's Avatar
Thread Starter
Lives on the Forum
Tenured Member 20 Years
iTrader: (4)
 
Joined: Feb 2002
Posts: 5,748
Likes: 1
From: Dallas
Sorry for the delay.

I attempted the install again this weekend, but to no avail. I couldn't get the air guide to fit with the stock radiator. I'm sure it could be modified to fit; cutting/trimming the air guide off the M2 box, but I didn't want to hack it up.

Additionally, the stock radiator has a bunch of foam between the gap of the radiator and frame. The foam measured about an inch, if not a tad more. This appeared to be the measurement of the actual gap allowed for the air guide.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
trickster
2nd Generation Specific (1986-1992)
25
Jul 1, 2023 04:40 PM
gabescanlon
Interior / Exterior / Audio
1
Aug 11, 2015 05:59 PM




All times are GMT -5. The time now is 12:44 PM.