3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

Flywheel nut. Auto to Manual coversion

Thread Tools
 
Search this Thread
 
Old 01-21-04, 04:31 PM
  #26  
Rotary Enthusiast

Thread Starter
 
Join Date: Dec 2001
Location: WILBURTON, OKLAHOMA
Posts: 773
Likes: 0
Received 0 Likes on 0 Posts
Ok here is another question. Will a 94 clutch master fit on my 93 car? The 94 is cheaper. The guy at mazdaformance seems to think it will, but has anyone really done it? I am going to buy all the small cheaper stuff new. Thanks,
Old 01-21-04, 04:35 PM
  #27  
Lawn Ornament

 
ejmack1's Avatar
 
Join Date: Apr 2001
Location: St Louis, USA
Posts: 2,416
Likes: 0
Received 2 Likes on 2 Posts
yes it will, and just go get some brake line at Autozone and run a hardline from the master to the slave.... alot easier that way
Old 01-21-04, 04:40 PM
  #28  
Rotary Enthusiast

Thread Starter
 
Join Date: Dec 2001
Location: WILBURTON, OKLAHOMA
Posts: 773
Likes: 0
Received 0 Likes on 0 Posts
Buy the time I get all my parts and finish my research I should be able to do this with my eyes closed. But I never get that lucky there will be at least that one bolt that breaks or won't come off without six hours hard labor.
Old 01-21-04, 04:47 PM
  #29  
Rotary Enthusiast

Thread Starter
 
Join Date: Dec 2001
Location: WILBURTON, OKLAHOMA
Posts: 773
Likes: 0
Received 0 Likes on 0 Posts
Well, I am determined to make this an informative thread.
What gaskets and such would you guys recommend I change while I am at it.
And another question. Will my ACT clutch kit come with the pilot bearing seal? I know it come with the bearing but it doesn't say anything about the seal. Thanks,
Old 01-21-04, 04:49 PM
  #30  
Rotary Enthusiast

Thread Starter
 
Join Date: Dec 2001
Location: WILBURTON, OKLAHOMA
Posts: 773
Likes: 0
Received 0 Likes on 0 Posts
Does anyone know the correct number for Malloy Mazda the 1-800# I got off here somewhere is a number for some talk line.
Old 01-21-04, 05:36 PM
  #31  
Rotary Enthusiast

Thread Starter
 
Join Date: Dec 2001
Location: WILBURTON, OKLAHOMA
Posts: 773
Likes: 0
Received 0 Likes on 0 Posts
I found it, Malloy Mazda 1-888-533-3400
Old 01-21-04, 05:36 PM
  #32  
Mr. Links

iTrader: (1)
 
Mahjik's Avatar
 
Join Date: Aug 2001
Location: Kansas City, MO
Posts: 27,595
Received 40 Likes on 26 Posts
Malloy Mazda
1-888-533-3400
Talk to Ray Crowe
Old 01-21-04, 05:37 PM
  #33  
Rotary Enthusiast

Thread Starter
 
Join Date: Dec 2001
Location: WILBURTON, OKLAHOMA
Posts: 773
Likes: 0
Received 0 Likes on 0 Posts
Thanks,
Old 01-21-04, 05:38 PM
  #34  
Rotary Enthusiast

Thread Starter
 
Join Date: Dec 2001
Location: WILBURTON, OKLAHOMA
Posts: 773
Likes: 0
Received 0 Likes on 0 Posts
What about the pilot bearing seal question?
Old 01-21-04, 05:48 PM
  #35  
Rotary Enthusiast

Thread Starter
 
Join Date: Dec 2001
Location: WILBURTON, OKLAHOMA
Posts: 773
Likes: 0
Received 0 Likes on 0 Posts
The seal is only $1.54 but I don't know if I need it or not.
Old 01-21-04, 06:01 PM
  #36  
Senior Member

 
Jason93RX7R1's Avatar
 
Join Date: May 2002
Location: St. Louis, MO
Posts: 539
Likes: 0
Received 0 Likes on 0 Posts
You should replace the pilot bearing seal, the pilot bearing itself, the rear main seal, and also the rear stationary gear o-ring. There was a TSB for the o-ring, and it is in many cases what actually causes the rear engine oil leakage that many people have. Some replace the rear main only to find it still leaks... You may also think about the shift fork, they have been known to break in the FD.

Other then that, get a good impact. These bars and misc special holders and stuff is just a pain. You can impact it right off, and impact it on with the right gun and save yourself a shitload of time and energy. Don't forget the sealant on the back of the flywheel nut, btw.

I also replaced the front and rear transmission oil seals while I had it out. You may also want to think about your 5th gear synchro while the tranny is out. If its still in good shape just replacing the shift spindle will help save it. If you have to replace the synchro you can do it in about 30 min with the right tools. Its very easy.

Have fun!
Old 01-21-04, 06:02 PM
  #37  
Rotary Freak

 
93 R1's Avatar
 
Join Date: Aug 2001
Location: maryland
Posts: 1,734
Likes: 0
Received 0 Likes on 0 Posts
Originally posted by Mahjik
Damn, what kind of impact do you have to get the 300+ ft/lbs of torque when you put everything back?
Any QUALITY 1/2" impact gun is easily capable of this
Old 01-21-04, 09:52 PM
  #38  
Rotary Enthusiast

Thread Starter
 
Join Date: Dec 2001
Location: WILBURTON, OKLAHOMA
Posts: 773
Likes: 0
Received 0 Likes on 0 Posts
What did you guys use to remove the auto flywheel and counter blance. A special tool from Mazda or just some puller I can pick up at the local parts shop. The later I hope. We can acually borrow tools from the local O-Reilly's parts store.
Old 01-21-04, 10:04 PM
  #39  
Lawn Ornament

 
ejmack1's Avatar
 
Join Date: Apr 2001
Location: St Louis, USA
Posts: 2,416
Likes: 0
Received 2 Likes on 2 Posts
I got the actual tool that bolts to the engine and holds the driveplate (auto) and the Flywheel (manual)
Old 01-22-04, 07:40 AM
  #40  
Rotary Freak

 
93 R1's Avatar
 
Join Date: Aug 2001
Location: maryland
Posts: 1,734
Likes: 0
Received 0 Likes on 0 Posts
Any puller will work. Put tension on it and hit the outside edge with a dead blow hammer. It will pop right off
Old 01-24-04, 09:00 PM
  #41  
Rotary Enthusiast

Thread Starter
 
Join Date: Dec 2001
Location: WILBURTON, OKLAHOMA
Posts: 773
Likes: 0
Received 0 Likes on 0 Posts
Originally posted by Jason93RX7R1
You should replace the pilot bearing seal, the pilot bearing itself, the rear main seal, and also the rear stationary gear o-ring. There was a TSB for the o-ring, and it is in many cases what actually causes the rear engine oil leakage that many people have. Some replace the rear main only to find it still leaks... You may also think about the shift fork, they have been known to break in the FD.

Other then that, get a good impact. These bars and misc special holders and stuff is just a pain. You can impact it right off, and impact it on with the right gun and save yourself a shitload of time and energy. Don't forget the sealant on the back of the flywheel nut, btw.

I also replaced the front and rear transmission oil seals while I had it out. You may also want to think about your 5th gear synchro while the tranny is out. If its still in good shape just replacing the shift spindle will help save it. If you have to replace the synchro you can do it in about 30 min with the right tools. Its very easy.

Have fun!
What kind of sealant should I use on the back side ofthe flywheel nut?
Old 01-26-04, 07:30 PM
  #42  
Rotary Enthusiast

Thread Starter
 
Join Date: Dec 2001
Location: WILBURTON, OKLAHOMA
Posts: 773
Likes: 0
Received 0 Likes on 0 Posts
Got my torque wrench today. Ordered the giant socket from Sears. 22.99 for one socket. I still don't know what kind of sealant to use behind the flywheel nut.
Old 01-26-04, 09:13 PM
  #43  
Mr. Links

iTrader: (1)
 
Mahjik's Avatar
 
Join Date: Aug 2001
Location: Kansas City, MO
Posts: 27,595
Received 40 Likes on 26 Posts
Originally posted by BRADYMAHONEY
Got my torque wrench today. Ordered the giant socket from Sears. 22.99 for one socket. I still don't know what kind of sealant to use behind the flywheel nut.
Just use some sort of thread lock like Loctite or something similar.
Old 01-26-04, 09:15 PM
  #44  
Rotary Enthusiast

Thread Starter
 
Join Date: Dec 2001
Location: WILBURTON, OKLAHOMA
Posts: 773
Likes: 0
Received 0 Likes on 0 Posts
The manual says use loctite on the threads but it also says use sealant behind the nut but it doesn't specify what kind. Thanks,
Old 01-26-04, 09:20 PM
  #45  
Mr. Links

iTrader: (1)
 
Mahjik's Avatar
 
Join Date: Aug 2001
Location: Kansas City, MO
Posts: 27,595
Received 40 Likes on 26 Posts
Originally posted by BRADYMAHONEY
The manual says use loctite on the threads but it also says use sealant behind the nut but it doesn't specify what kind. Thanks,
I honestly don't think you need any there, but any sealant will do. Just grab some at your local auto shop.
Old 01-26-04, 09:23 PM
  #46  
Rotary Enthusiast

Thread Starter
 
Join Date: Dec 2001
Location: WILBURTON, OKLAHOMA
Posts: 773
Likes: 0
Received 0 Likes on 0 Posts
I know I am a pain, but my car is my daily drive so I need everything gathered up for smooth one weekend install.
Old 01-26-04, 10:19 PM
  #47  
Lawn Ornament

 
ejmack1's Avatar
 
Join Date: Apr 2001
Location: St Louis, USA
Posts: 2,416
Likes: 0
Received 2 Likes on 2 Posts
Good luck ont he weekend install.... Something always goes wrong
Old 01-27-04, 05:30 AM
  #48  
Rotary Enthusiast

Thread Starter
 
Join Date: Dec 2001
Location: WILBURTON, OKLAHOMA
Posts: 773
Likes: 0
Received 0 Likes on 0 Posts
Yes it does, I spent 6 hours under my car trying to remove ONE stud when I installed my T78.
Old 01-28-04, 12:04 PM
  #49  
Rotary Enthusiast

Thread Starter
 
Join Date: Dec 2001
Location: WILBURTON, OKLAHOMA
Posts: 773
Likes: 0
Received 0 Likes on 0 Posts
Originally posted by 2GSLSE
instead of removing the nut(2 1/8") to remove the counterweight why don't you get a light flywheel and just bolt it on(the auto weight is what they all use anyways)
Since everyone uses the stock auto weight I will just leave the old one on and sell the new ACT auto weight I bought with my flywheel. Sure wish I would have know that before I ordered mine. Could have saved my self one hundred bucks. Man do I feel stupid.
My engine was rebuilt just 12k ago so I don't need to mess with my rear main seal.
Old 01-06-05, 01:44 PM
  #50  
Rotary Freak

iTrader: (8)
 
M104-AMG's Avatar
 
Join Date: Oct 2004
Location: FL
Posts: 2,857
Received 5 Likes on 5 Posts
Do you need any special tools to remove & replace the rear stationary gear o-ring ?

TIA,
:-) neil


Quick Reply: Flywheel nut. Auto to Manual coversion



All times are GMT -5. The time now is 08:39 PM.