3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
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View Poll Results: diy or pay out the wazoo
did you do it yourself?
12
75.00%
or did you pay someone to do it for you?
4
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clutch/flywheel replacement

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Old Jun 1, 2004 | 07:53 AM
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the clutch/flywheel replacement "who done it" poll

did you do it yourself, or did you have someone else do it? what did it run ya if you paid someone else? thanks guys.

Last edited by pugg57; Jun 1, 2004 at 08:00 AM.
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Old Jun 1, 2004 | 08:52 AM
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is there a diy guid thread/write-up to changing the clutch/flywheel that i've missed somewhere?
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Old Jun 1, 2004 | 09:04 AM
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Originally posted by pugg57
is there a diy guid thread/write-up to changing the clutch/flywheel that i've missed somewhere?
http://www.scuderiaciriani.com/rx7/h...ellaneous.html

The main thing is the tools. Airtools will be your friend as well as Pilot Bearing Puller. If you have access to those, it's not a problem.
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Old Jun 1, 2004 | 09:38 AM
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thanks mahjik... i never think to look at that page... which is really stupid of me.
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Old Jun 1, 2004 | 11:47 AM
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I did mine with the help of a friend that is also a VW mechanic. Having a lift helped greatly. I wouldn't have wanted to do it without the lift. Not that bad with the right tools...just takes time getting everything out of the way.
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Old Jun 1, 2004 | 12:56 PM
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unfortunately most of my friends are useless... so i have a terrible feeling that its off the a mechanic or... god help me... the dealer
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Old Jun 1, 2004 | 01:08 PM
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Crispy has a nice write-up as well:

http://www.negative-camber.org/crispyrx7/clutch1.htm

Personally, unless you already have the majority of tools (and a helper, and a really good jack/stands or lift), I would just pay someone else to do it.
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Old Jun 1, 2004 | 01:30 PM
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what's the point in the counter-weight on the flywheels?
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Old Jun 1, 2004 | 01:42 PM
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It is really not that difficult, but it is time-consuming if you don't do it on a regular basis.
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Old Jun 1, 2004 | 01:54 PM
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Originally posted by pugg57
what's the point in the counter-weight on the flywheels?
To "counterweight" the rotors It balances the rotating mass .

Edit: you might be wondering why you're ADDING a counterweight. The stock flywheel has the weight cast into the flywheel (if/when you remove it, you'll see it on the back). When you install a lightened flywheel, they usually don't have the counterweight cast, so you need to bolt one on.

Last edited by Hyperite; Jun 1, 2004 at 01:57 PM.
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Old Jun 1, 2004 | 01:57 PM
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I paid someone. I belive it was under $400.0, and doing work like that without a lift is back breaking .

If you have a lift, then I say go for it.
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Old Jun 1, 2004 | 02:22 PM
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Originally posted by pugg57
unfortunately most of my friends are useless... so i have a terrible feeling that its off the a mechanic or... god help me... the dealer
Talk to your local transmission shops. Just about any of them can do the job for you and will most likely be cheaper and better than your local dealer.
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Old Jun 2, 2004 | 06:12 AM
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the dealer "quoted" me $455 to change out the flywheel and clutch (me supplying my choice of parts). i will start contacting local transmission shops today to get some ideas.
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Old Jun 2, 2004 | 08:54 AM
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A mechanic in another forum just mentioned that in all the shops he worked at, it was common practice to NOT change the pilot bearing. As we know it's not safe to ASSume anything when entrusting others to work on your car. Good luck.
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Old Jun 2, 2004 | 09:42 AM
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the dealer told me that i would need to supply a new pilot bearing or that they would need to order one. they seem to be very thorough honestly. as long as you supply the parts, they do good work in a reasonable time... but if they have to order parts it takes 2 weeks
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Old Jun 2, 2004 | 10:06 AM
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Originally posted by pugg57
the dealer told me that i would need to supply a new pilot bearing or that they would need to order one. they seem to be very thorough honestly. as long as you supply the parts, they do good work in a reasonable time... but if they have to order parts it takes 2 weeks
If you get an ACT clutch kit, it will come with a pilot bearing. What you would want to order though is a new dirt/oil seal for the pilot bearing as the kits don't come with those as far as I know.

If you need to order stock parts, call:

Malloy Mazda
1-888-533-3400
Talk to Ray Crowe

Even if he doesn't have something in stock (which is rare) it usually takes less than 2 weeks.
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Old Jun 2, 2004 | 10:22 AM
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i've heard that the ACT clutchs (the street/strip) had a decent increase in pressure and were a little less streetable than desired for a daily driven car. i had been looking at the Spec Stage 2 clutch kit, but i don't know if it comes with "all" the bearings needed. i will definitely be going through Malloy for any OEM needs though. will be calling rx7store on my lunch break to find out about this.

what does it mean when they mention a 59% pressure increase? is that just how much more the pressure plate puts on the clutch disk? or is there some direct correlation to pedal feel?

Last edited by pugg57; Jun 2, 2004 at 10:24 AM.
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Old Jun 2, 2004 | 10:28 AM
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I'm using the ACT Street/Strip and it's fairly close to OEM. It is different, no doubt about it but it doesn't take but a 5-10 minute trip to get used to it.

What you don't really want for daily drving is a puck clutch. The Street/Strip is just fine.
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Old Jun 2, 2004 | 11:17 AM
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I daily drive mine with ACT street/strip clutch and it's great... the excess pressure is hardly noticable once you get used to it.
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