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abs solenoid

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Old 01-20-08, 01:23 PM
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abs solenoid

Hello

Within the last few weeks my abs warning light has been coming on occasionally and has been accompanied by a vibrating from the abs controller which continues after shut down.

Having searched the forum the general concensus seems to be that I have a faulty/sticky solenoid. I am yet to find a post that describes the process for fixing this problem and the fsm fails to cast any light on this issue either. Does anyone have any ideas?

Cheers
Tim.
Old 01-20-08, 08:04 PM
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The Anti-Prius

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The ABS system isn't rotary specific.........

In other words, you can take it to the dealer & have him hook up his magic machine to diagnose the problem......... The FSM has a wonderful troubleshooting section, but you need to get ahold of alot of the special tools listed.

But beware...........You now have extremely front brake bias with no ABS. You will rear-end someone if your not careful. I would get it fixed ASAP.

Short story


I got the ABS light & experianced massive front brake lock up after the finish line at a autocross event.

When I opened the hood I could hear the ABS Motor running. Even after I shut engine off, the ABS Motor continued to run.

I pulled the ABS fuses (40 & 15 amp) from the fuse/relay box near the left strut tower. This shut the ABS Motor off, but I still had the light & some serious front brake bias.

With the engine still off I put the fuses back in & the ABS Motor started running again, so I pulled the fuses to save my battery. After a while, 1/2hr or so, I put the fuses back in & all was back to normal. It stayed that way for a couple of months.

Then during a lapping day I got massive front brake lock up (the right front tire taking the brunt) & ended up flat spotting my R compound tire to the cord. The F*cking ABS light was on again. Back in the pits, with the hood up, I could hear the ABS Motor running.

The ABS Hydro Electrical unit (r/h corner of the engine compartment, l/h corner in RHD cars)) has two relays under the black plastic cover. One is for the Pump Motor & the other is for the Valve.

I removed & tested both relays on the bench with voltage. They operated normally. I heated the Pump Motor relay up to 250' F & applied voltage the damn thing stuck closed. After it cooled down I could hear it snap open.

That's why the system would return to normal if I waited long enough to put the fuses back in.

During normal street driving you don't cycle the ABS much, if at all. On the track it must be cycling & generating a bunch of heat (due to high resistance & poor contact).

Summary?

I replaced both relays in the ABS Hydro Elect unit. They cost around $60 for the pair. They lasted 13 years, not to bad in my book.


ABS Motor Relay: NA23-43-7A2
ABS Valve Relay: NA23-43-7A3
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