2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.
Sponsored by:

So, what's inside that stock muffler? heheh

Thread Tools
 
Search this Thread
 
Old 10-06-09, 01:12 AM
  #1  
Senior Member

Thread Starter
 
Sketch_hs's Avatar
 
Join Date: Mar 2008
Location: sac
Posts: 386
Likes: 0
Received 1 Like on 1 Post
So, what's inside that stock muffler? heheh

Have a cut off wheel, a sawzall and a welder, but no money to spend on a nice exhaust?

Then this mod is for you!

I just couldn't justify spending 300 - 600 on a cat back, so I started making my own

We used to do this to the stock mufflers on evos, worked really well and had a nice stealth look.


First I cut open a stock s4 turbo II muffler pretty much completely. Here is what we find inside:




Hmm that looks restrictive. Lets remove the major restrictions!




That should flow better, plus... It's lighter!

Here is all you really need to cut open, second one was a lot easier:




I suck at welding thin metal, and this metal is very thin... oh well no one sees it. Probably be a lot easier with a gas mig (using flux core) or a 110v mig.





Noise is up a little bit, not much. Sounds good.

Power is up, boost response and spool time has improved, peaking the same but holding boost better to redline. Keep in mind that this is with my 1jzgte but should have the same kind of good results with any engine.

Love it, hate it - it was free power.
Old 10-06-09, 01:23 AM
  #2  
Listen to King Diamond.

iTrader: (4)
 
need RX7's Avatar
 
Join Date: Dec 2006
Location: Sterling Heights, MI
Posts: 2,832
Received 6 Likes on 6 Posts
Nice . Never seen the inside of a stock muffler before. I wonder if I could do anything interesting with my old n/a mufflers, they're basically worthlass anyway.
Old 10-06-09, 01:29 AM
  #3  
Senior Member

Thread Starter
 
Sketch_hs's Avatar
 
Join Date: Mar 2008
Location: sac
Posts: 386
Likes: 0
Received 1 Like on 1 Post
im sure they are nearly the same inside.
Old 10-06-09, 03:17 PM
  #4  
Senior Member

Thread Starter
 
Sketch_hs's Avatar
 
Join Date: Mar 2008
Location: sac
Posts: 386
Likes: 0
Received 1 Like on 1 Post
Im going to make a 3 inch cat back when my 3 inch y pipe i ordered gets here
Old 10-10-09, 12:16 PM
  #5  
Senior Member

Thread Starter
 
Sketch_hs's Avatar
 
Join Date: Mar 2008
Location: sac
Posts: 386
Likes: 0
Received 1 Like on 1 Post
I just made 285 whp through them. with almost no sound!
Old 10-10-09, 12:57 PM
  #6  
Now With 10th AE Fun!

iTrader: (1)
 
1SWEET7's Avatar
 
Join Date: Jun 2005
Location: CA
Posts: 1,869
Likes: 0
Received 0 Likes on 0 Posts
What a strange design to cut noise down. It still looks super restrictive even with the innards cut out.
Old 10-11-09, 12:29 PM
  #7  
Clean.

iTrader: (1)
 
ericgrau's Avatar
 
Join Date: Mar 2005
Location: Huntington Beach, CA
Posts: 2,521
Received 2 Likes on 2 Posts
The typical muffler uses chambers of specific volumes / lengths so that the sound waves bounce back and cancel eachother out. The lengths are matched to the wavelengths of the sound they want to cancel. The problem is all this direction changing eats power. Modern mufflers are better about the restriction.
Old 10-11-09, 03:00 PM
  #8  
Senior Member

Thread Starter
 
Sketch_hs's Avatar
 
Join Date: Mar 2008
Location: sac
Posts: 386
Likes: 0
Received 1 Like on 1 Post
The stock evo 8 muffler actually has a spring loaded door that opens when you get on it, making the muffler a straight through design. We used to weld the doors open and pick up a lot of lowend and about 10whp peak with just that. Still were quiet though.

Overall the sound is a little too quiet and restrictive for me. I know there is probably 10-20 whp if I put some cans on.... but I dont want that much noise and the cop attention. Looks stock right now :P
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
GrossPolluter
General Rotary Tech Support
7
08-22-15 11:23 PM
sYnth.
Build Threads
0
08-19-15 06:27 PM



Quick Reply: So, what's inside that stock muffler? heheh



All times are GMT -5. The time now is 11:51 AM.