2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.
Sponsored by:

S5 T2 tranny rebuild

Thread Tools
 
Search this Thread
 
Old 11-20-16, 06:44 PM
  #1  
Senior Member

Thread Starter
iTrader: (3)
 
kborro01's Avatar
 
Join Date: May 2007
Location: San Diego
Posts: 316
Likes: 0
Received 0 Likes on 0 Posts
CA S5 T2 tranny rebuild

If any one has ever rebuilt their transmission what tool did you use to remove the locknut that is all the way down the shaft. Mazda calls out for SST 49-1243-465a but I can't find it anywhere. I can just cut the old nut off, they are supposed to be replaced any way, but I would still have the problem of putting the new one on and torqueing it down. Any help or suggestions (pertinent) would be appreciated.
Old 11-20-16, 09:49 PM
  #2  
Moderator

iTrader: (3)
 
j9fd3s's Avatar
 
Join Date: Mar 2001
Location: https://www2.mazda.com/en/100th/
Posts: 30,855
Received 2,617 Likes on 1,854 Posts
the stock tool is like a socket that is whatever size, but its like a foot and a half long.

you could buy the right socket, and then weld a pipe to that.
Old 11-21-16, 02:27 PM
  #3  
Rotary Enthusiast

 
Hot_Dog's Avatar
 
Join Date: Nov 2001
Location: Alexandria, VA
Posts: 1,309
Received 151 Likes on 124 Posts
When I was rebuilding my S5 NA transmission probably 5+ years ago, I tried to buy that special tool too. Like you said, it's not available. So, I built a tool to remove that nut. It's not as simple as j9fd3s has alluded to. There was a lot of grinding and machining involved. It took a long time just to make that tool. I also talked to a guy at a transmission repair shop. He said that they usually use a hammer and chisel to loosen that nut. The chisel is positioned at an angle such that when struck with a hammer the chisel will spin that nut off. They also tighten the new nut with hammer and chisel.
Old 11-21-16, 11:24 PM
  #4  
Sharp Claws

iTrader: (30)
 
RotaryEvolution's Avatar
 
Join Date: Oct 2003
Location: Central Florida
Posts: 5,107
Likes: 0
Received 41 Likes on 40 Posts
the special tool is a hammer and chisel, as hot dog said. just try not to mangle it up too much, and put it on a grinder before reassembling to knock off the burr.
Old 11-22-16, 12:34 AM
  #5  
My job is to blow **** up

iTrader: (8)
 
lastphaseofthis's Avatar
 
Join Date: Jan 2005
Location: palmyra Indiana
Posts: 2,900
Received 3 Likes on 3 Posts
i like a good snap on air hammer. smooth triggers are your friend.




All times are GMT -5. The time now is 08:20 PM.