2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

HowTo fix your light switch

Thread Tools
 
Search this Thread
 
Old Jan 14, 2015 | 04:16 PM
  #1  
jjwalker's Avatar
Thread Starter
MECP Certified Installer
Tenured Member 05 Years
 
Joined: Feb 2009
Posts: 3,176
Likes: 3
From: Mesquite, TX-DFW
HowTo fix your light switch

First off, let me define a few things...

Trace: The copper layer on a circuit board that carries current and voltage.
Through Hole: On a two sided circuit board a through hole connects the bottom layer to the top layer or vise versa.

Cold Solder Joint: You didnt heat the part to 400*F and melted the solder on a part less than 400*F. You heat the part, not the solder!

This is a write up on how to fix your headlight switch. I think we are all familiar with that burning smell that eventually takes out the headlight harness and connector. This can be easily avoided. If you are having some issues with the headlight switch BUT do not have a melted harness yet, this will fix it. You DO need to do the headlight switch mod for this to work.

Link: https://www.rx7club.com/2nd-gen-arch...urnout-164931/
Reply
Old Jan 14, 2015 | 04:20 PM
  #2  
jjwalker's Avatar
Thread Starter
MECP Certified Installer
Tenured Member 05 Years
 
Joined: Feb 2009
Posts: 3,176
Likes: 3
From: Mesquite, TX-DFW
Oh no! the W/G has fried the board, lets fix it!
Attached Thumbnails HowTo fix your light switch-20150114_130550%5B1%5D.jpg   HowTo fix your light switch-20150114_131546%5B1%5D.jpg  
Reply
Old Jan 14, 2015 | 04:27 PM
  #3  
jjwalker's Avatar
Thread Starter
MECP Certified Installer
Tenured Member 05 Years
 
Joined: Feb 2009
Posts: 3,176
Likes: 3
From: Mesquite, TX-DFW
The best way to do this is to grab some fine wire and put it through the hole, and then solder the snot out of it. After you have done that, connect that wire with the W/G through hole joint because the circuit is cooked.

The engineering fail behind all of this is because they gave lots of copper for the front side and back side of this circuit but this trough hole connection is a bottleneck. It is the first place to burn. In the above I over soldered because the copper pads where toast. The copper wire is nice and wicked with solder but I added a little more to support the pad that is now gone.
Reply
Old Jan 14, 2015 | 04:28 PM
  #4  
jjwalker's Avatar
Thread Starter
MECP Certified Installer
Tenured Member 05 Years
 
Joined: Feb 2009
Posts: 3,176
Likes: 3
From: Mesquite, TX-DFW
double post, I blame my wife
Reply
Old Jan 21, 2015 | 03:43 PM
  #5  
jjwalker's Avatar
Thread Starter
MECP Certified Installer
Tenured Member 05 Years
 
Joined: Feb 2009
Posts: 3,176
Likes: 3
From: Mesquite, TX-DFW
Styx, can you remove the double post?
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
fastsaab
New Member RX-7 Technical
5
Aug 19, 2015 11:42 AM
tsmith94FD
3rd Generation Specific (1993-2002)
4
Aug 16, 2015 05:41 PM




All times are GMT -5. The time now is 06:34 PM.