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help big leak on oil cooler.

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Old 07-10-10, 11:31 AM
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help big leak on oil cooler.

there is a huge leak coming from the oil cooler line on the block i dont know what to do. it only shoots out from the block when you start it and running. i tighten it really good it has copper rings on each side. makes a mess every time i have it running thanks
Old 07-10-10, 12:23 PM
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Remove the line and inspect everything thoroughly, including the BLOCK. Maybe it has a crack in it.
Old 07-10-10, 12:27 PM
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What do you mean "I don't know what to do"?
Replace the damn hose.
Old 07-10-10, 12:32 PM
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i replace the hose too still leaks have another oil cooler that doesnt leak swap it still leaks. from the same spot tho. it leaks from where you bolt it on the bolt there no hole in the line.
Old 07-10-10, 01:01 PM
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Oh, that's different then.
Any pics?
Old 07-10-10, 02:34 PM
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You probably should order new copper washers from Mazda. I tried finding them at the autoparts stores (even the hard core ones like A-Line) and they didnt have anything in that size. A hydraulic shop might...

When the copper washers are first used they harden and can't be used again. You can try to clean then up with wet/dry sand paper and oil. Then you have to anneal them by heating them up with a blow torch until they glow dark red then dump them in a bucket of water to cool. Then another quick sanding to clean up the burnt contaminants and oxidation and they'll be good to go.

Here's a video that explains it.

Good luck.

btw, the washers on the oil cooler are aluminum and if you try to anneal them they'll just melt. They dont glow red, they liquify. There are ways to do it but it's pretty specialized.
Old 07-10-10, 11:00 PM
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cool thank you very much
Old 07-11-10, 09:46 AM
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When you do get the new copper washers, make sure to follow the torque spec in the FSM/Haynes. If you over tighten, you will crack the washer.
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