2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

FD Alternator Fitment Issues

Thread Tools
 
Search this Thread
 
Old Oct 15, 2004 | 01:03 PM
  #1  
minclo's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
 
Joined: Mar 2002
Posts: 142
Likes: 0
From: Irving, Tx
FD Alternator Fitment Issues

Ok so i finally got around to installing my FD alternator on my S5 TII but there is a problem. The back of the alternator seems to be hitting the wire harness so that I can't push it down to get the belt on. How am i supposed to fix this??
Reply
Old Oct 15, 2004 | 01:05 PM
  #2  
nyt's Avatar
nyt
Rotary Enthusiast
Tenured Member 20 Years
iTrader: (1)
 
Joined: Feb 2001
Posts: 1,259
Likes: 4
From: long island
move the harness?
Reply
Old Oct 15, 2004 | 01:17 PM
  #3  
minclo's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
 
Joined: Mar 2002
Posts: 142
Likes: 0
From: Irving, Tx
by harness I mean I believe it is also rubbing the vaccum lines
Reply
Old Oct 15, 2004 | 01:20 PM
  #4  
KNONFS's Avatar
B O R I C U A
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (14)
 
Joined: Mar 2001
Posts: 5,482
Likes: 36
From: VA
Originally Posted by minclo
Ok so i finally got around to installing my FD alternator on my S5 TII but there is a problem. The back of the alternator seems to be hitting the wire harness so that I can't push it down to get the belt on. How am i supposed to fix this??
The problem I had was that the bottom of the alternator was touching the water pump\water pump housing. Your best net is to get a .5 to 1inch longer belts!

I ended up grinding the bottom of the alternator, in order to gain some more room, plus .5 inch longer belts.
Reply
Old Oct 15, 2004 | 01:33 PM
  #5  
91mazdarx7's Avatar
Rotary Freak
Tenured Member: 20 Years
 
Joined: Mar 2004
Posts: 1,575
Likes: 0
From: pennsylvania
i had the same prob on my 91 n/a it was hitting wires but the wires had just enough slack to move them out of the way but i had belt slipping issues after i installed it now i got a s5 t2 i hope i can install it in there without any fitment issues or belt slipping probs
Reply
Old Oct 15, 2004 | 01:35 PM
  #6  
minclo's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
 
Joined: Mar 2002
Posts: 142
Likes: 0
From: Irving, Tx
[QUOTE=KNONFS]The problem I had was that the bottom of the alternator was touching the water pump\water pump housing. Your best net is to get a .5 to 1inch longer belts![\QUOTE]


That's what i was thinking. But i have almost no play before it hits the intercooler (ARGH!) I may just grind a little bit and try to move the harness. Get the best of both worlds.
Reply
Old Oct 15, 2004 | 01:38 PM
  #7  
nyt's Avatar
nyt
Rotary Enthusiast
Tenured Member 20 Years
iTrader: (1)
 
Joined: Feb 2001
Posts: 1,259
Likes: 4
From: long island
Originally Posted by KNONFS
The problem I had was that the bottom of the alternator was touching the water pump\water pump housing. Your best net is to get a .5 to 1inch longer belts!

I ended up grinding the bottom of the alternator, in order to gain some more room, plus .5 inch longer belts.
I cut a piece out of the alternator housing to fit mine.

longer belts would have worked but ... to each his own =]
Reply
Old Oct 15, 2004 | 01:38 PM
  #8  
Kenteth's Avatar
Like Ghandi with a gun
Tenured Member 05 Years
 
Joined: Mar 2003
Posts: 4,584
Likes: 0
From: Rapid City, SD
I had a sim. problem with the s6 on my s5 n/a. I ended up having to swing the b+ post arm outwards the fenderwell to keep it from shorting on the UIM. Not quite the same but similar.
Reply
Old Oct 15, 2004 | 01:58 PM
  #9  
KNONFS's Avatar
B O R I C U A
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (14)
 
Joined: Mar 2001
Posts: 5,482
Likes: 36
From: VA
Originally Posted by Kenteth
I had a sim. problem with the s6 on my s5 n/a. I ended up having to swing the b+ post arm outwards the fenderwell to keep it from shorting on the UIM. Not quite the same but similar.

Turbo guys have the same issue, ecpet with the intercooler instead of the UIM.
Reply
Old Oct 15, 2004 | 02:22 PM
  #10  
torean's Avatar
vac leak
Tenured Member 15 Years
 
Joined: Aug 2003
Posts: 1,247
Likes: 0
From: Rutgers
i just convinced my intercooler to back up some for the FD alt
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
rgordon1979
3rd Generation Specific (1993-2002)
40
Mar 15, 2022 12:04 PM
SakeBomb Garage
Vendor Classifieds
5
Aug 9, 2018 05:54 PM
<<Ayrton>>
Interior / Exterior / Audio
0
Sep 5, 2015 09:38 PM
Steven_McKinley
General Rotary Tech Support
12
Sep 5, 2015 10:48 AM




All times are GMT -5. The time now is 08:25 PM.