2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.
Sponsored by:

Creating my own exhaust gaskets?

Thread Tools
 
Search this Thread
 
Old 07-09-04, 06:03 PM
  #1  
XBL** Ownicus

Thread Starter
iTrader: (2)
 
uRizen's Avatar
 
Join Date: Mar 2004
Location: St. Paul, Minnnesota
Posts: 1,529
Likes: 0
Received 0 Likes on 0 Posts
Creating my own exhaust gaskets?

I need to replace at least 4 of my gaskets from the manifold back and I really don't want to pay $9 a gasket (I'm a cheap ***). Is it possible to create my own from affordable gasket material? I know that FCs will destroy your standard kaset, so what material would you suggest? I was actually thinking of aluminium or copper, but I'm not sure how well of a seal that would create.
Old 07-09-04, 09:08 PM
  #2  
I break Diff mounts

iTrader: (1)
 
Digi7ech's Avatar
 
Join Date: Jun 2002
Location: Avondale, Arizona
Posts: 4,403
Likes: 0
Received 4 Likes on 2 Posts
I used Headgasket paper from a checker.

It has a metal lining in it and was easy enough to cut with clippers.

It worked for me and I have enough material to make ike 40 gaskets.
Old 07-09-04, 10:06 PM
  #3  
Rotary Enthusiast

 
Impreza2RX7's Avatar
 
Join Date: Jun 2003
Location: Millville, NJ
Posts: 1,424
Likes: 0
Received 0 Likes on 0 Posts
How much does it cost? i need to make a water filler nect gasket, turbo manifold gasket, turbo to manifold gasket, and LIM-UIM gasket..
Old 07-09-04, 11:16 PM
  #4  
XBL** Ownicus

Thread Starter
iTrader: (2)
 
uRizen's Avatar
 
Join Date: Mar 2004
Location: St. Paul, Minnnesota
Posts: 1,529
Likes: 0
Received 0 Likes on 0 Posts
Originally posted by Digi7ech
I used Headgasket paper from a checker.

It has a metal lining in it and was easy enough to cut with clippers.

It worked for me and I have enough material to make ike 40 gaskets.
How well has it held up to the rigors of the rotary, and can it be used for other gaskets for things like the intake and BAC valve?
Old 07-09-04, 11:18 PM
  #5  
XBL** Ownicus

Thread Starter
iTrader: (2)
 
uRizen's Avatar
 
Join Date: Mar 2004
Location: St. Paul, Minnnesota
Posts: 1,529
Likes: 0
Received 0 Likes on 0 Posts
Originally posted by Digi7ech
I used Headgasket paper from a checker.

It has a metal lining in it and was easy enough to cut with clippers.

It worked for me and I have enough material to make ike 40 gaskets.
How well has it held up to the rigors of the rotary, and can it be used for other gaskets for things like the intake and BAC valve?
Old 07-13-04, 03:53 PM
  #6  
XBL** Ownicus

Thread Starter
iTrader: (2)
 
uRizen's Avatar
 
Join Date: Mar 2004
Location: St. Paul, Minnnesota
Posts: 1,529
Likes: 0
Received 0 Likes on 0 Posts
I'm getting ready to get this project underway, I just finished undercoating the car, so I can start ripping into the exhaust next. Is there anything I should look out for when I'm pulling those components apart, and is there anything special I have to do when putting it back together?

Thanks!
Old 07-13-04, 04:10 PM
  #7  
I break Diff mounts

iTrader: (1)
 
Digi7ech's Avatar
 
Join Date: Jun 2002
Location: Avondale, Arizona
Posts: 4,403
Likes: 0
Received 4 Likes on 2 Posts
Well for your first Q. They held up for a few months no prob. I then switched exhausts and got real ones(racing beat/corksport ones).

The number one thing needed in our exhaust systems removal is PB BLASTER!

The stuff works 100x's better than WD40 or somehting else.

Be patient. I am betting you'll strip/snap at least one bolt.

Be prepared to drill it out and get a new one/bolt and nut combo.

I've snapped a bolt off my main cat,exhaust manifold, and catback.

The good thing is that everything is new now so it isn;t rusty and seized.
Old 07-14-04, 12:56 AM
  #8  
XBL** Ownicus

Thread Starter
iTrader: (2)
 
uRizen's Avatar
 
Join Date: Mar 2004
Location: St. Paul, Minnnesota
Posts: 1,529
Likes: 0
Received 0 Likes on 0 Posts
Originally posted by Digi7ech
Well for your first Q. They held up for a few months no prob. I then switched exhausts and got real ones(racing beat/corksport ones).

The number one thing needed in our exhaust systems removal is PB BLASTER!

The stuff works 100x's better than WD40 or somehting else.

Be patient. I am betting you'll strip/snap at least one bolt.

Be prepared to drill it out and get a new one/bolt and nut combo.

I've snapped a bolt off my main cat,exhaust manifold, and catback.

The good thing is that everything is new now so it isn;t rusty and seized.
Where would one find this fine producT?
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
alemmons
3rd Generation Specific (1993-2002)
3
09-04-15 09:34 AM



Quick Reply: Creating my own exhaust gaskets?



All times are GMT -5. The time now is 02:31 PM.