2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

Banjo bolt PD fix

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Old Apr 10, 2003 | 09:17 PM
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rawr
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From: Silver City, NM
Banjo bolt PD fix

hey, im tired of screwing in the damn pulsation damper screw on my lower fuel rail, can someone give me the part number of the banjo bolt that fits on the lower fuel rail from summit, i know its 12.99.

thanks guys
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Old Apr 10, 2003 | 09:22 PM
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From: n
http://fc3s-pro.com/TECH/FAQ/pd.htm


-Ted
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Old Apr 10, 2003 | 09:38 PM
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From: Silver City, NM
thanks ted
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Old Apr 10, 2003 | 11:03 PM
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what is the PD even for on the car? I've always wondered. If it causes so many problems, then why is it there. I'm glad I have an s5 with the integrated PD.
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Old Apr 10, 2003 | 11:10 PM
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From: chandler, AZ
its supposed to even out the fuel so that it is more constant or something. Anyways mine was a pos and caught my car on fire, so I now have a banjo bolt in there. Be careful tightening in the bolt, as the threads are pretty tight in the fuel rail and I ended up snapping the head off of the bolt.
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Old Apr 10, 2003 | 11:29 PM
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the PD is supposed to take the shock of the different pressure when the injectors fire and a high rate. It is kind of like a fuel pressure shock absorber. I also have a banjo bolt instead of it I have not had any problems since.
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Old Apr 11, 2003 | 12:53 AM
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From: Aloha OR
Hey Ted, have you ever heard of any problems after switching to the banjo bolt?
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Old Apr 11, 2003 | 02:00 AM
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From: fla
dont need it if its an s5 right? or am i wrong id like to know.

thanks
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Old Apr 11, 2003 | 03:33 AM
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Ive read literally everything about the banjo bolt replacement and I still can't figure out how the bolt can assume the role of the PD??? If the PD absorbes the shock of high powered fuel then how would a bold act as an absorber? This has been eating at my brain
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Old Apr 11, 2003 | 06:25 AM
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If you lose the PD, then the pulsations are not really dampened. There is some dampening in the rubber fuel lines themselves, but that's about it.

hugues -
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Old Apr 15, 2003 | 04:30 PM
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From: n
We've never encountered problems after switching to the banjo bolt.



-Ted
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Old Apr 15, 2003 | 04:58 PM
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Originally posted by GTIguy
Ive read literally everything about the banjo bolt replacement and I still can't figure out how the bolt can assume the role of the PD??? If the PD absorbes the shock of high powered fuel then how would a bold act as an absorber? This has been eating at my brain

the bolt does not act as a shock absorber BUT it also does not leak or have a tendancy to fail like the PD

the reason to change is not cause the bolt will act as the absorber better its so that the PD wont fail and then leak fuel onto you exhause manifold causing your engine bay to burst into flames
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Old May 20, 2003 | 07:38 PM
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From: Mi
I just took the bolt on the other end of the fuel rail from a spare rail and put it where the PD was. Works fine.
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Old May 20, 2003 | 08:53 PM
  #14  
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From: Rohnert Park CA
From Bosch the company that developed the fuel injection system used in our cars:

A Pulsation damper is critical to the proper function of any EFI setup. Rapid cycling of the fuel injectors and fuel system components in a running engine combine with the non-compressibility of the fuel; and create high frequency pressure waves in the rail. These pressure waves can cause substantial variation in the fuel delivered by the injectors; causing numerous running problems that are difficult to trace, in addition to increasing stress on the fuel pressure regulator.
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Old May 20, 2003 | 11:32 PM
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From: W LA USA
I don't know how correct is this. SX fuel regulators people state that their fuel pressure regualtors also act as a Pulsation damperner also.
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