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August 2008 Pics and Updates On My Turbo NA Bridgeport Project

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Old 08-06-08, 08:29 PM
  #26  
Rotor Power Rules

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Whats wrong with that picture?

You put the spare wheel on!
Old 08-06-08, 09:56 PM
  #27  
Mac Attack

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Originally Posted by clokker
As usual Mr. Cake, your log is nicely illustrated and cleverly written...kudos.

BTW...instead of Armorall I'd recommend you try generic unscented petroleum jelly on your plastic parts. Park the car in the sun to heat up the interior, then move to the garage. Slather on a goodly coat of the jelly and let it sit.
Revisit after a few hours and add more to the areas that have prematurely dried.
Let sit overnight then buff the surfaces with an old t-shirt or diaper.

You'll get a nice matte gloss instead of the artificial high shine of Armorall and it lasts much longer. It's not as messy as it sounds and supposedly the petroleum revitalizes the plastic as opposed to just laying a skin over the top. I saw this in a detailing forum a few years ago and have been very happy with the results.
Plus, it's a lot cheaper than Armorall and it's kin.
Old diapers?

Good idea, I'm gonna use this!

Aaron, I mounted my MT hand controller, with the cable excess contained inside the stereo surround. I figured I could pull the cable out when I need to tune with a laptop, and tuck it away when I don't need it. Good work, your stuff is always interesting!

Pardon the dusty interior:

Old 08-06-08, 10:15 PM
  #28  
Slowpoke

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Originally Posted by Bruceman
Whats wrong with that picture?

You put the spare wheel on!
arent the caliper pad retainers on backwords? should be on the inside
Old 08-06-08, 10:19 PM
  #29  
Have RX-7, will restore


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Aaron, i have a COMPLETE maroon interior from and 88 SE if there's any little parts you need to finish your car let me know. i'll send them to you for the price of shipping.

car looks great. i really respect the amount of blood, sweat, time, and money goes into these cars and it seems as though its paying off well for you!
Old 08-06-08, 10:23 PM
  #30  
Rotary Revolutionary

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^ +1

Awesome write up. Almost makes me wish I had an n/a just so I could emulate your creative solutions.
Old 08-06-08, 11:06 PM
  #31  
IFO Forced Induction Slo

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I'd never thought I'd see that much dynomat in a 7 before. The added weight should help with your traction problem at the track and yeild some better times. Great Job Aaron.

Also, kickass choice of music. Ramms+ein is the best.
Old 08-07-08, 01:13 AM
  #32  
Displacement Replacement

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for next time lol, if you heat the backin up on the carpet with a heat gun, or even a blow drier it makes forming it 200 times easier

looking good tho Aaron!

you'll need to put in a cage and the 5 point harness's to go to the drags with those seats, youd be better off just selling them to me hahahahahaha

your not aloud to use the stock seat belt with aftermarket seats

Last edited by FC3Sdrift; 08-07-08 at 01:29 AM.
Old 08-07-08, 01:53 AM
  #33  
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Very nice work. These updates are my favorite threads.

What are your plans as far as getting an LSD?
Old 08-07-08, 10:32 AM
  #34  
Engine, Not Motor

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Originally Posted by Sideways7
That reminds me SO MUCH of my MX-3 when I bought it. He had the cheapest CD player I have ever seen (the $40 Durabrand one from Wal-mart). The worst part was the wiring. He had cur off the factory harness completely (and left almost no slack for me to fix it....) and the decided to run ALL NEW WIRES. This included running new wires to the speakers and running wires though the firewall to the battery. This means that it was on all of the time, so I had to turn the stereo off when I turned off the car to avoid killing the battery. He also used shitty home stereo speakers in the rear. They were sitting where the spare tire should have been.....
Home speakers! Awesome. I may actually be able to beat that though. Years ago I had a '78 RX-7 GS as a winter beater. I bought it pre-rusted but with VERY low mileage. The previous owner did his own stereo install consisting of a Jensen AM/FM tape deck. It was actually mounted into the dash properly, but that's where the goodness stopped. The main power of the unit was connected to the dash dimmer circuit so if you turned down the dash lights, the stereo would quiet down until it failed due to low voltage. A no-name amp was installed under the driver seat but would get wet from the carpet. It kind of turned on and off randomly. It powered two Realistic wood cased Hi-Fi speakers tossed into the back of the hatch. The only thing keeping them in place was gravity so they would move all around as you drove...

Originally Posted by Juiceh
Isn't it just that the S4 radio surround is a non flexible plastic while the S5 radio trim is rubberized? I could have sworn I read that somewhere. IIRC you can't get the S4 radio trim anymore, only the S5 and it fits the S4 dash just the same.
Yes, the S5 surround is a more rubberish material then the S4. To make it fit in the S4 you also need to swap in the S5 vents. After that it's bolt in but honestly I've never found the S5 surround to fit quite right in the S4. It always looks a little off, and I prefer the less complicated S4 panel.

To get mine I just walked into the Mazda dealer and ordered it. Showed up the next day. I'd say that means they are available though you probably have to give them the part number as it's hard to find on the fiche. Most, if not all, of the FC trim is still available and surprisingly cheap. The prices have dropped over the last few years. I suspect less fade prone colours are more available then maroon.

Nice work on that switch panel. I love the DB9 port. I been thinking of doing something similar.
Last night I made a DB9 male to DB9 male straight through cable to complete the installation. I just used a spare DB9 from an older AT style computer (the ones that used to come with the motherboard and get mounted to the case or in a card slot). The connector will mount to the cutout in the switch panel in the same way it would have mounted to the computer case.

Originally Posted by joeylyrech
that is not your wheels,your wheels are silver and the ones on the picture are black,is that what is wrong on the picture?oh and i still want those spacer Aaron.Thanks buddy
I painted the wheels black a while ago and covered it in another thread. The wrongness I was referring to is the 4 lug 4 piston setup, for those who don't see this thread...

I'll get back to your PM regarding the spacers. I've just been busy lately working on the car and then writing this thread.

Originally Posted by clokker
BTW...instead of Armorall I'd recommend you try generic unscented petroleum jelly on your plastic parts. Park the car in the sun to heat up the interior, then move to the garage. Slather on a goodly coat of the jelly and let it sit.
Revisit after a few hours and add more to the areas that have prematurely dried.
Let sit overnight then buff the surfaces with an old t-shirt or diaper.
You'll get a nice matte gloss instead of the artificial high shine of Armorall and it lasts much longer. It's not as messy as it sounds and supposedly the petroleum revitalizes the plastic as opposed to just laying a skin over the top. I saw this in a detailing forum a few years ago and have been very happy with the results.
Plus, it's a lot cheaper than Armorall and it's kin.
I'll give that a try. I'm not a huge fan of the shin that Armorall adds but it does seem to do a good job in preserving the dash. I assume that before I try the petroleum jelly I will need to strip off any remaining Armorall?

Originally Posted by Shainiac
How do you like your new struts and springs? Ive been running the same set up for about a year and a half and love it.
I'm very happy with the results. Keep in mind I'm comparing new struts and springs to 22 year old worn out parts. The difference was dramatic. Small bumps and uneven roads don't upset the car anymore and I can feel what weight transfer is better on any kind of transition. The ride quality is much improved as well. On the softest setting the car rides like a Civic but without the mush. I currently have the fronts set to 2 and the rears set to 4. This seems to work quite well. I may go one stiffer on the rear though. Initially I was concerned over how much the car would drop but the 3/4" or so is totally manageable.

Originally Posted by beefhole
With that microtech cable now in your center console, how will you attach it to a laptop? Plug in another cable to the spot below the radio then run that to the laptop?
To connect to the laptop, I'll just use a female to female DB9 straight through cable to connect the dash to the adapter. The adapter then connects to the laptop.

The whole setup is as follows:
DB9 M (on Microtech) -> DB9 F to DB9 F extension cable to dash -> Small DB9 M to M (on switch panel) -> DB9F to DB9F (to laptop)

I think that makes sense.

Originally Posted by zintotheblue319z
Regarding first pic of the sterio install: RAMMSTEIN **** YEA!
Damn straight.

Originally Posted by MaczPayne
Aaron, I mounted my MT hand controller, with the cable excess contained inside the stereo surround. I figured I could pull the cable out when I need to tune with a laptop, and tuck it away when I don't need it. Good work, your stuff is always interesting!
I don't actually have a hand controller, though I did consider possible future use of one when I set up the dash serial port. In that case I will just make a very short serial cable so the controller can be mounted, and then keep a longer cable in the dash.

Originally Posted by mazdaverx713b
Aaron, i have a COMPLETE maroon interior from and 88 SE if there's any little parts you need to finish your car let me know. i'll send them to you for the price of shipping.
Thanks for the offer, but I'm good. I just buy all new trim at the dealer. It's actually quite cheap...

Originally Posted by FC3Sdrift
for next time lol, if you heat the backin up on the carpet with a heat gun, or even a blow drier it makes forming it 200 times easier
looking good tho Aaron!
That works to restore the contours or make your own. In the case of this carpet that simply doesn't have the required material in the places it needs to be, it won't help unfortunately.

you'll need to put in a cage and the 5 point harness's to go to the drags with those seats, youd be better off just selling them to me hahahahahaha
They aren't racing seats, so there will be no issues.

A lot of people (and I mean a LOT of people) run at Sparta with clapped out **** boxes that are far worse then a set of aftermarket seats. Funny though, I'm ususally the only one that has to go through tech inspection...and the inspector clearly has no clue what he's looking at.

Originally Posted by Syncro
What are your plans as far as getting an LSD?
Just an NA LSD that bolts right in. I may rebuild it and have the gears hardened, or use an aftermarket center section (Kazz or similar).
Old 08-07-08, 12:19 PM
  #35  
Cake or Death?

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Originally Posted by Aaron Cake
I'll give that a try. I'm not a huge fan of the shin that Armorall adds but it does seem to do a good job in preserving the dash. I assume that before I try the petroleum jelly I will need to strip off any remaining Armorall?


Actually there seems to be quite a bit of anecdotal evidence that shows that Armorall accelerates the drying/cracking of plastic-especially areas subjected to frequent direct sunlight.
While I'm not sure about that, I do feel that Armorall is bad to the extent that once you start using it you have to continue or it ends up worse than before.

Anyway, the first time I used the petroleum jelly I prepared the surfaces by scrubbing with a t-shirt dampened with hot water and a bit of dish soap.
It was amazing how much crap came off, especially in high wear areas like the top of the door panel where your arm rests.
Since that initial cleaning I've only dusted before treatment.
Here in Denver- probably because of the high UV exposure- I've found about every six months to be the service interval.
Old 08-07-08, 11:12 PM
  #36  
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This thread is an epic win. Aaron, I love reading the updates. Please keep them up!

The interior restoration is incredible. It's so nice to see a stock-ish interior that's actually new. I may just spring for a dealership radio surround.

The Dynamat job looks really good. I will probably do that, too, once I get around to reviving my 7. Your hardships without it reminded me of my brother and his gutted interior of his Civic. Lots and lots of rattling and other noises were extremely annoying.

Please keep us informed. This is like reading an RX-7 magazine that comes out every few months or so. I love it!
Old 08-08-08, 07:39 AM
  #37  
Turbo power, activate!

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wait....is this still on the stock n/a transmission Aaron.
I read through your modification list and transmission wasnt listed.
Old 08-08-08, 02:01 PM
  #38  
Engine, Not Motor

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Originally Posted by Black Knight RX7 FC3S
wait....is this still on the stock n/a transmission Aaron.
I read through your modification list and transmission wasnt listed.
Stock NA drivetrain.
Old 08-08-08, 05:52 PM
  #39  
Turbo power, activate!

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with that huge turbo on a stock n/a transmission....awesome feat I must say.

I was thinking about going the same route but Ive never seen a n/a tranny taking more then 220hp. A friend of mines swapped a TII engine to his n/a driveline and after 2 months the transmission went clunk and no more shifting for him.
Of course though, he drives like a dick, and races alot.
Old 08-09-08, 10:26 AM
  #40  
Engine, Not Motor

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My drivetrain has been fine for two years on the GT40 so far. Previously, I ran it for a year on the stock turbo.
Old 08-10-08, 12:53 AM
  #41  
Displacement Replacement

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just seeing that it hold that power shows that they are capable of withstanding it, alot of it depends on the driver and the history of the transmission
Old 08-10-08, 11:36 AM
  #42  
whats going on?

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i was suprised he wasnt listening to the best band in the world.










RUSH!!
Old 08-10-08, 12:35 PM
  #43  
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Correction...you mean the best Canadian band of all time

...just like Europe is the best Swedish band of all time
Old 08-11-08, 10:15 AM
  #44  
Engine, Not Motor

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Yet no one mentions the greatest Japanese band of all time, also shown in the pictures:



Cibo Matto can clog dance?!

(bonus points if you get the reference)

Anyway, just a quick note to say that I installed the steering column trim on the weekend and finally was able to get some time to totally clean the interior. After vacuuming the carpet gained much fluffyness and a more even colour. Since I already had the Armorall out for the Honda I applied it to the cleaned surfaces of the dash and associated trim. The dash sucked the stuff right up and regained it's even colouring and shine. The new black trim really started to match everything else after a light dusting of Armorall as well.

Today I think I'll stop by Mazda and see about a center console. If maroon is still available I'll go with that, but if not I think black would work well too.
Old 08-11-08, 11:23 AM
  #45  
Cake or Death?

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As much as I admire your attention to detail and all around craftsmanship, I gotta say...I absolutely hate your switches.
They just scream RadioShack!- or even worse, PepBoys!.

I must have missed where you describe what they control, but seems like a few hours in a junkyard could find some OEM switchgear that didn't look so obviously "added-on".
Also, since I'm feeling comfy playing armchair quarterback, I'd move the DB9 port to somewhere hidden (like behind the ashtray) since 99% of the time nothing will be connected to it.

Bonus points: Buffy The Vampire Slayer.
Old 08-11-08, 02:53 PM
  #46  
Engine, Not Motor

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I've been debating about swapping the switches for a while. Indeed, the center toggles are actually from Radio Shack. The two center switches control the windows, while the left switch is the daytime running lights and the right switch controls the foglights. I could replace the two light switches with something more contemporary but I feel the window switches need to remain as toggles for ease of use. Then two nicer switches beside two toggles would look just as bad as 4 toggles.

Cutting down the lever of the two light toggles and then filing the edge round would probably make a big difference.

As for the DB9, I love it! We'll see how many people ask "what's that?" when they get in the car.

Hmm...The Buffy reference was too easy.
Old 08-11-08, 03:49 PM
  #47  
Cake or Death?

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Originally Posted by Aaron Cake
As for the DB9, I love it! We'll see how many people ask "what's that?" when they get in the car.
Bonus points to the first passenger who enters and immediately plugs in an Atari joystick...
Old 08-11-08, 04:02 PM
  #48  
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Good work.

I have the same story with my FC. When I got it, there was a Kenwood CD player wired up and only half the (factory) speakers were working. Turned out someone had don't a installation and hacked up the wiring both at the receiver end and the speaker wiring along the rear harness. It had long since been fixed.

Since installing the alarm, I reworked the rear, front and dash harnesses to streamline things. Since I have a stereo with separate amps, I excised the speaker wiring (or reused it and its pins on the plugs for other functions) and converted the three (or is it four) plugs to a single six-conductor connector, and ran custom-made RCA patch cables to the rear and separate cable runs for the speakers.

I did the sound deadening insulation too, but went with RAAMaudio BXT Mat (cheaper than Dynamat, but equal in quality), and went a little further with a layer on the doors (also a layer inside along the reinforcement beam) and a layer of foam on the backs of the plastic trim pieces (1/8" I think) and some areas such as the floor and rear with 1/4" and 1/8" (ensolite) acoustic foam. If you want to improve the sound of the door speakers, put a square layer of acoustic foam directly behind them.

I also got rid of the factory jute backing and replaced with waterproof foam where I could, and made up a new hatch mat (the plastic mat under the rear carpet with jute backing) with the original black plastic top layer and a layer of foam (1/4" and 1/8" sandwiched to match the same thickness as the original) and also a cover for the factory spare tools set using a piece of aluminum sandwiched by two layers of 1/8" foam.

For the fog lamp switches, my setup uses a Toyota OEM switch in the center console between the seats. It's a good quality rocker switch that has a good feel to it and just plain works. I didn't go with power windows, though I have power locks, power hatch release (replacing the cable driven mechanism while retaining the lever using a actuating switch) and keyless entry. You'll need 7 pounds of pulling force to release the hatch.

Oops, I rambled.

Again, great work.
Old 08-13-08, 11:24 AM
  #49  
Engine, Not Motor

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Originally Posted by clokker
Bonus points to the first passenger who enters and immediately plugs in an Atari joystick...
That would be awesome! She'd be a keeper.

Originally Posted by cluosborne
Good work.
I did the sound deadening insulation too, but went with RAAMaudio BXT Mat (cheaper than Dynamat, but equal in quality), and went a little further with a layer on the doors (also a layer inside along the reinforcement beam) and a layer of foam on the backs of the plastic trim pieces (1/8" I think) and some areas such as the floor and rear with 1/4" and 1/8" (ensolite) acoustic foam. If you want to improve the sound of the door speakers, put a square layer of acoustic foam directly behind them.
I intend to Dynamat the doors as well. Probably on the outer door skin and around my speakers. Just figured I would wait until I had to pull the door panels for upholstery. Also I may be in for a passenger side door skin replacement. There is previously undetected rust along the bottom seam that looks fairly bad. Either I'll be replacing a strip of metal along the bottom or replacing the whole skin. Didn't want to waste Dynamat if I was just going to have to weld on the door later on...

For the fog lamp switches, my setup uses a Toyota OEM switch in the center console between the seats. It's a good quality rocker switch that has a good feel to it and just plain works. I didn't go with power windows, though I have power locks, power hatch release (replacing the cable driven mechanism while retaining the lever using a actuating switch) and keyless entry. You'll need 7 pounds of pulling force to release the hatch.
What year/model of Toyota?

I have power locks I added years ago with an AutoLoc kit, but don't have a power trunk release. I do happen to have an extra 6 channel remote box sitting downstairs so I may install it. I'd eventually like a power hatch release as well as remotely controlled power windows.

And holy crap, it says in your signature that you're also an Insight owner! I thought I was the only one.
Old 08-14-08, 04:52 PM
  #50  
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The switch is made by Hella, Toyota part number 00550-35976. I purchased it from Susquehanna Motorsports. http://www.rallylights.com/hella/swi...ted_rocker.asp

I didn't use a kit when I put in power locks, and there are no interior switches (the alarm locks and unlocks the door with the ignition). Instead, I used existing factory wire runs (crimped, and heat-shrunk connectors and connections), actuators from 12voltparts, and put together a progressive unlock circuit with relays, connectors, sockets and the 2nd-unlock feature from my alarm system brain.

Speaking of power window modules, I used one (that interfaces with my alarm brain) to add one-touch open and close on my factory sunroof (which can be opened and closed by remote). One day, I may add power windows, but I've been happy with the crank windows (odd, considering).

Yes, I'm an Insight owner; best money ever spent on a car and just about perfect as a year-round car in Michigan can get.


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