2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.
Sponsored by:

Alternator relocation project

Thread Tools
 
Search this Thread
 
Old 07-23-10, 11:44 PM
  #1  
Senior Member
Thread Starter
iTrader: (1)
 
levelzero's Avatar
 
Join Date: Dec 2008
Location: Vancouver, BC
Posts: 250
Likes: 0
Received 0 Likes on 0 Posts
Alternator relocation project

I've spent a good portion of the week working on this. This is currently going into my track car, but I also need one for my S5 in order to have a strut brace the way I want.

Some projects just make you want to punch yourself in the taint. For me this has been one of them. A lot of measuring, cutting, recutting swearing, redesigning and a cut thumb have gone into getting it to this point. I still have to update the CAD files for the plate and sort out a tensioning bracket but all in all I'm happy with the results.






Old 07-24-10, 12:23 AM
  #2  
Rotary Freak

iTrader: (16)
 
PvillKnight7's Avatar
 
Join Date: May 2002
Location: Maryland
Posts: 2,597
Likes: 0
Received 2 Likes on 2 Posts
Cool story bro fix your oil leak.
Old 07-24-10, 12:58 AM
  #3  
Junior Member
 
Lost Viking's Avatar
 
Join Date: Jul 2010
Location: Chicago burbs
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Wow. That piece looks fairly well engineered, but I can't help but think that strut brace is going to be GIGANTIC (uber strong, but possibly heavier than necessary?). Either way, props for finding a solution to a problem.
Old 07-24-10, 01:17 AM
  #4  
Senior Member
Thread Starter
iTrader: (1)
 
levelzero's Avatar
 
Join Date: Dec 2008
Location: Vancouver, BC
Posts: 250
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by PvillKnight7
Cool story bro fix your oil leak.
LOL yeah I know. It's my track car and will never see the road. I picked it up running but expect the motor to get replaced before next year. Just focusing on chassis work right now.


Originally Posted by Lost Viking
Wow. That piece looks fairly well engineered, but I can't help but think that strut brace is going to be GIGANTIC (uber strong, but possibly heavier than necessary?). Either way, props for finding a solution to a problem.
Thanks. I haven't designed it yet, but I want it to sit centered between the strut towers. This will ensure maximum bracing and I'm a huge fan of chassis rigidity. I also needed the alt out of the way for when I get off my *** and start working on my supercharger project.
Old 07-24-10, 06:27 AM
  #5  
Cake or Death?

iTrader: (2)
 
clokker's Avatar
 
Join Date: Jan 2007
Location: Mile High
Posts: 10,249
Received 63 Likes on 53 Posts
Nice looking piece, it's not as easily designed as people might think (I tried the same thing before I came across a Pineapple Racing kit in the classifieds).
Not sure how the tension arm is going to work though.
Old 07-24-10, 11:28 AM
  #6  
Junior Member
 
Lost Viking's Avatar
 
Join Date: Jul 2010
Location: Chicago burbs
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
It looks like you may be able to use some sheetmetal either bent or welded into the shape of an L. The short leg of the L could tie into the two long studs closest to the belt. The long leg would need to profiled with a banana slot (just like the stock piece) and clearance for the alternator. Here are some badly drawn pics.
Attached Thumbnails Alternator relocation project-alternator-relocation-1.jpg   Alternator relocation project-alternator-relocation-2.jpg   Alternator relocation project-alternator-relocation-3.jpg  
Old 07-25-10, 01:05 AM
  #7  
Senior Member
Thread Starter
iTrader: (1)
 
levelzero's Avatar
 
Join Date: Dec 2008
Location: Vancouver, BC
Posts: 250
Likes: 0
Received 0 Likes on 0 Posts
A metal arm will be easy enough to do, although I'm going to experiment with a bolt tensioner and idler pulley first.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
The1Sun
1st Generation Specific (1979-1985)
0
09-07-15 10:21 PM



Quick Reply: Alternator relocation project



All times are GMT -5. The time now is 06:51 PM.