2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

Air Intake Box Removal?

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Old Jan 29, 2006 | 11:02 AM
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Air Intake Box Removal?

How do i get it off? Im trying to get to the turbo intake pipe to see if its cracked, but i cant get the thing off! i removed the hose going to the air pump but i cant get the one going to the turbo off. i want to disconnect it at the turbo. any suggestions?
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Old Jan 29, 2006 | 11:05 AM
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You checked the haynes manual and FSM?
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Old Jan 29, 2006 | 11:11 AM
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the extent of the FSM's wisdom is "2. Remove the Air Intake Box Assembly"
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Old Jan 29, 2006 | 11:13 AM
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lol, ok
Do you have the haynes manual, though? I'll go check it out and see if its better. Otherwise, I have no idea.
Edit: I don't even know what to look for. Hopefully a turbo guy will chime in.

Last edited by Sideways7; Jan 29, 2006 at 11:16 AM.
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Old Jan 29, 2006 | 11:16 AM
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no haynes manual...yea if you could check real quick it would be much appreciated
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Old Jan 29, 2006 | 11:16 AM
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what page on the fsm is it? Maybe then I can figure out what it is to look for.
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Old Jan 29, 2006 | 11:17 AM
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undo the hose clamp on the afm, unplug the afm, unplug the air pump feed line,remove 3 bolts, and pull it out. I think I pretty much covered it
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Old Jan 29, 2006 | 11:20 AM
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its page 1-12. mainly what i need to know is how to remove the main intake hose from the turbo inlet.
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Old Jan 29, 2006 | 02:09 PM
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Okay i got the turbo inlet hose out and i think i found the source of my problems. Its a split in the hose, like longways as it enters the turbo. Would this cause a bouncy idle? One problem though, im not sure if it was like that before or if i damaged it during removal. Is there any way to do a quick fix on this until i can make it to a mazda dealer? unless you know someone whos selling an S4 TII turbo inlet pipe...
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Old Jan 29, 2006 | 02:23 PM
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is duct tape heat resistant? damn i need to drive tonight and this is my daily driver, any help?
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Old Jan 29, 2006 | 02:35 PM
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If the split is between the air flow meter and the intake manifold, it can very well cause a rough idle. Duct tape is not heat resistant, but it should be OK for a short time. A dealer will charge you an arm and leg to replace the hose, BTW. Better to replace it yourself with a used unit or new unit from a discount Mazda parts dealer or fabricate one yourself.
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Old Jan 29, 2006 | 02:36 PM
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does it have to be rubber? would a stainless piece work?
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Old Jan 29, 2006 | 02:39 PM
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That's absolutely the cause. It's a very common problem.

Duct tape will work as a stop-gap mesure in the short term, but you need to repair it properly.

Probably the most cost effective thing to do is simply make a new one out of ABS plumbing supplies. Most of the turbo inlet ducts by now are getting very brittle so a used piece is kind of a gamble.
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Old Jan 29, 2006 | 04:34 PM
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i did a quick patch job with duct tape and replaced the rusted hose clamp with a new stainless one, and it still bounces! before it didnt idle at all, now it does a little, but still bounces. and it still does at stoplights. should i try readjusting the TPS?
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