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Advice needed on rebuild options. Crack in s4 weak spot.

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Old 06-06-04, 10:38 PM
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Advice needed on rebuild options. Crack in s4 weak spot.

Ok here is the run down.

87tii, 60-1 to4, fmic, haltec.... ect. he has what it needs.
s4 streetported motor with 3mm seals.

At 17psi the "weak" spot in the rear end plate cracked and now oil is going all over.

He and i have been looking for a motor... but my question is:

Can the rear end plate be replaced with the s5 one without a rebuild? I say the s5 one because the s5 one does not have the "weak" spot. Thats what i have read anyway.

What options does he have? Full rebuild on a good motor just because the rear endplate is cracked?... or is there some other way?

Please and Thank you!

Jaared.
Old 06-06-04, 10:45 PM
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By "rear end plate" do you mean rear housing (where the tension bolt heads are)? You could change it without a complete rebuild, but while you have the engine out, might as well go all the way (unless it has low mileage)...The S5 rear housing might have slight differences, I dunno (I know the water temp sender threads are different)...
Old 06-06-04, 11:33 PM
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im not really sure whats cracked. the car is sitting at rotorsports. I think we are going to go get it tomarrow morning. then i can take a look at it.

I asked if it was the housing... or the iron. he said he didnt thing it was the housing that was cracked..

I dunno there is a weak spot in there. He said it turns out to be common with the s4.
Old 06-07-04, 12:55 PM
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Old 06-08-04, 08:27 PM
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Jaared, We diagnosed the rear housing dowel pin area was cracked on your friends engine a couple weeks ago -and recommended a rebuild utilizing the '89 and later F and rear housings along with cryogenic processing to prevent this from occuring again. I think neil wants a 3rd gen now
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