Wow, I really like that alternator. Looks like there would be a lot less work? You wouldn't need any brackets and such. Bastard, do you remember having any difficulties getting it installed and working properly? 170 amps just sounds .... juicy.
P.S. has anybody wondered why a ford tempo needs 170 amps???? |
will that work on a 13b?
|
Originally Posted by TweakGames
(Post 8533693)
Wow, I really like that alternator. Looks like there would be a lot less work? You wouldn't need any brackets and such. Bastard, do you remember having any difficulties getting it installed and working properly? 170 amps just sounds .... juicy.
P.S. has anybody wondered why a ford tempo needs 170 amps???? the wiring is a 3 wire connector plus the battery terminal wire... one wire loops back to the battery terminal and the other two go to ignition on and amp/volt meter
Originally Posted by ITSWILL
(Post 8533696)
will that work on a 13b?
I originally put the Tempo alternator on my 13bt (TII engine) I had to cut down the back side of the waterpump housing to move the alternator forward in order to line the dual sheave pulley's up...I cut about the thickness of the OEM alternator spacer off (about 1/2") |
Originally Posted by TitaniumTT
(Post 8532169)
Where the hell is the wiper motor? |
170amps is crazy amps, guess if you have alot of stereo equipment you would need that. For those not paying attention and maybe once you had seen a V8 car tuned it out- I went from a Mazda to a GM, so it does not matter what engine it was as the alternator and its wiring is whats important here.
With the wiring harness adaptor that GM sells there is no question as to the wiring as you just splice it into your mazda harness. No worry if you wired it right and if your battery will be draining or if you will burn out your alternator. |
Originally Posted by jackhild59
(Post 8533648)
You missed the part where I actually measured the output from the alternator. I know how much the load was on my alternator. I am currently only running 45% capacity on my new 130 amp alternator, I was running 75% capacity on my old S5 alternator.
Originally Posted by jackhild59
(Post 8533648)
You should test to determine how much your alternator needs to put out to run your car and accessories. I tested by inserting an ammeter between the alternator and the main fuse. This way, every amp of power produced was accurately measured. I tested 60 amps on my car.
Originally Posted by jackhild59
(Post 8533648)
Your S6 alternator is designed and rated for 100 amps. It may test at 110 amps, but it is still a 100 amp alternator. Ask it to put out 110 or even 100 amps for very long and it is toast. If it is unable to keep up going down the road, then the alternator may be burning out. Rewinding it will only increase the higher rpm output and will hurt the idle output. I am not making this up.
|
it wasn't really about the stereo (i don't have a bad ass system but i do have a couple small amps)... the biggest problem is getting the Taurus fan started. It takes some 80 amps just to fire it up on high... it's a serious hairdryer :icon_tup:
the alternator was chosen because it was a super easy mod, practically bolt on |
did you do back to back testing with the taurus fan and another quality fan?
why do so many people get this junkyard fan then try to get the rest of the car to run it safely? |
Originally Posted by Rob XX 7
(Post 8533930)
did you do back to back testing with the taurus fan and another quality fan?
why do so many people get this junkyard fan then try to get the rest of the car to run it safely? the Taurus fan is 2800CFM, you would be hard pressed to find an aftermarket fan that puts out 2800CFM for the price... including the alternator |
Originally Posted by DBookatay
(Post 8533879)
I'm in the process of cleaning up my engine bay and fire wall, and love seeing other peoples engine bays, but I'm dying to know... Did you shave your windshield wipers?
Where the hell is the wiper motor? One important thing to point out here and I'm surprised we got this far without mentioning it. Sometimes a poor charging system is the result of a piss-poor 20+ year old wire off the alt. I would replace that anyway if I was upgrading the alt. FWIW that Motorcity Reman that Bastard showed us has an S6 reman Ho alt thats rated for 180 Amps @ $380 I would rock that. http://www.motorcityreman.com/9396rx713l.html |
Originally Posted by TitaniumTT
(Post 8533938)
FWIW that Motorcity Reman that Bastard showed us has an S6 reman Ho alt thats rated for 180 Amps @ $380 I would rock that. http://www.motorcityreman.com/9396rx713l.html wow... nice find:icon_tup:, they didn't have that 3 years ago when i did my conversion |
So that install would be even easier, but you are paying WAY more for that little bit easier install and 10 more amps? Not sure I can justify that.
|
Thanks. Figures they wouldn't have it when you needed it. 3 years ago when i was gettin gmy car on the road I couldn't find one exept from that MechMan guy for $5-600. I wasn't going to pay that. Instead I paid with weak batteries, poor starting, dim lights, and AMPS that would go into fault when the bass hit hard enogh. I also sent a quote request to these guys
http://www.highoutputalternator.com/ & I plan on getting in touch with a few local shops to see other options. I'm also going to call MotorCity Reman and see if I can ship them some coated casings to use in thier assembly if I do go through them. |
Originally Posted by TweakGames
(Post 8533982)
So that install would be even easier, but you are paying WAY more for that little bit easier install and 10 more amps? Not sure I can justify that.
http://www.motorcityreman.com/warranty-info.html I'm basically sold |
but there is the same warranty on this one also for less than 1/2 the cost ... proven to work. http://www.motorcityreman.com/9294tempo23l.html
I guess my time is worth LESS than 228$ an hour so I would rather spend an hour working on it than pay the extra. Everyone is different I guess. |
Originally Posted by TweakGames
(Post 8533991)
but there is the same warranty on this one also for less than 1/2 the cost ... proven to work. http://www.motorcityreman.com/9294tempo23l.html
I guess my time is worth LESS than 228$ an hour so I would rather spend an hour working on it than pay the extra. Everyone is different I guess. |
Kudos to Jackhild and others who have worked out bigger alts. I just put an FD alt on my 89 vert with a JDM swap. I just added a small subwoofer and a 3rd amp to my system. I've got a Taurus Efan sitting in storage waiting for me to figure out if the positives of the fan outway the negatives. This thread gave me more options, thanks.
|
Originally Posted by TitaniumTT
(Post 8534047)
At my last job I billed $270/hr ;) It could also cause problems down the road if the alignment is off, it could chew belts etc etc etc. To each thier own though. I think Bastard might have gone for it had it been offered based on how excited he was at the find and how bummed that they didn't offer it when he was looking. I don't like modding things to make shit fit. i would rather it all go together seemlessly. That's one of the reasons I build so many parts is that the aftmkt shit just doesn't fit right. I'm also at my wits end with this particular problem as it has been going on & off for some 7-8 years. I got so feed up with having to jump my car that I installed battery quick disconnects, mounted them in the storage bin and had my own cables that would PLUG into the car. I used to come home and plug my car into a trickle charger. If a phone =call and $380 solves that, I'm in. I'm also old and grumpy.
You really have gone down a tough road with this problem. You have even tried the 'upgrade' to FD and it all has been a bunch trouble. A larger charging wire is a very good idea. I pulled the charging wire from the Taurus, but I didn't use it. I will go back and add it when I remove the alternator to clean it up. I have also decided to add an external alternator fan to the Taurus alt. I have done lots of reading on the subject. My take on all this is that automotive alternators, particularly from late model compact alternators, are not capable of producing the rated capacity for very long or they burn up. We are talking about minutes, not hours. Even what would seem to be mild duty cycles in my mind are pretty harsh on automotive alternators if long in duration. For example on the Bosch site, they caution you to not attempt to charge a flat battery with the alternator after a jump start as it may lead to reduced alternator life! They tell you that the alternator was not designed for this output! http://www.boschautoparts.com/Resour...rsStarters.htm Bosch also makes a line of high output alternators specifically for audio competitors. The alts are basically rewinds with heat resistant insulation (nomex) and soldered not crimped connectors inside and larger cooling fans and vents. Oh, and by the way, they specifically mention a smaller pulley to keep the amps up at low rpm. If my E-fan was not on the car, my alternator would only put out about 35 amps with EVERYTHING in the car maxed. 35/80=43% duty cycle. My with the fan and the new 130 amp I get 60/130=46% duty cycle. I am think/hope that this is in a safe range, but I don't really know, hence my intent to add an external fan. Alternators that can run at rated capacity are made for Marine, Urban Buses, Heavy OTR Trucks and they are HUGE framed alts that dissipate heat well. I think that TTT is rightly concerned about heat. |
Originally Posted by TweakGames
(Post 8533693)
Wow, I really like that alternator. Looks like there would be a lot less work? You wouldn't need any brackets and such. Bastard, do you remember having any difficulties getting it installed and working properly? 170 amps just sounds .... juicy.
P.S. has anybody wondered why a ford tempo needs 170 amps???? Product Part No. Price Duralast / Alternator Warranty - LLT DL7760-5-11 Price: $149.99 Core: $35.00 Total: $184.99 Note: 95 Amp Premium reman |
Originally Posted by Rob XX 7
(Post 8533930)
did you do back to back testing with the taurus fan and another quality fan?
why do so many people get this junkyard fan then try to get the rest of the car to run it safely?
Originally Posted by BASTARD
(Post 8533937)
the Taurus fan is 2800CFM, you would be hard pressed to find an aftermarket fan that puts out 2800CFM for the price... including the alternator
'Junkyard fan' makes it sound like junk. It is not. Nor does it draw 'ungodly' or any other derisive amounts of current. In electric draw on efans, you get what you 'pay' for. The 25 amp draw is paid back in airflow. Fans that do not draw this much amperage do move this much air. To think that Ford fucked up the design on the Taurus fan, so they decided to put on an oversize alternator, then applied this mistake to 6.7 million Taurus produced to date is just not possible. Yes, I know Ford is broke, but not because of spending too much money on charging systems. The problem with the Taurus fan is our weak charging/electical system. Solve that and the fan is golden. I think am nearly there. |
So if money is not an issue, would I be better off going with the suped up fd alternator on my 13bt? I know it is fairly common to do the fd alt swap i fcs but I just want to make sure that there isn't something I'm missing.
|
Originally Posted by jackhild59
(Post 8534521)
Aha! Old and Grumpy I can relate to! I also relate to the value of my time. The my vert is really the only place that I can use my time that someone else isn't demanding value. Therefore I 'waste' my time by spending it solving problems that others have not/cannot solve. For me this is fun.
Originally Posted by jackhild59
(Post 8534521)
You really have gone down a tough road with this problem. You have even tried the 'upgrade' to FD and it all has been a bunch trouble. A larger charging wire is a very good idea. I pulled the charging wire from the Taurus, but I didn't use it. I will go back and add it when I remove the alternator to clean it up.
Originally Posted by jackhild59
(Post 8534521)
I have also decided to add an external alternator fan to the Taurus alt. I have done lots of reading on the subject. My take on all this is that automotive alternators, particularly from late model compact alternators, are not capable of producing the rated capacity for very long or they burn up. We are talking about minutes, not hours. Even what would seem to be mild duty cycles in my mind are pretty harsh on automotive alternators if long in duration.
Originally Posted by jackhild59
(Post 8534521)
For example on the Bosch site, they caution you to not attempt to charge a flat battery with the alternator after a jump start as it may lead to reduced alternator life! They tell you that the alternator was not designed for this output! http://www.boschautoparts.com/Resour...rsStarters.htm
Originally Posted by jackhild59
(Post 8534521)
Bosch also makes a line of high output alternators specifically for audio competitors. The alts are basically rewinds with heat resistant insulation (nomex) and soldered not crimped connectors inside and larger cooling fans and vents. Oh, and by the way, they specifically mention a smaller pulley to keep the amps up at low rpm.
If my E-fan was not on the car, my alternator would only put out about 35 amps with EVERYTHING in the car maxed. 35/80=43% duty cycle. My with the fan and the new 130 amp I get 60/130=46% duty cycle. I am think/hope that this is in a safe range, but I don't really know, hence my intent to add an external fan. Alternators that can run at rated capacity are made for Marine, Urban Buses, Heavy OTR Trucks and they are HUGE framed alts that dissipate heat well. I think that TTT is rightly concerned about heat. |
Just for haha's I checked out what they offer for my Jeep as a stereo and some lights are in the future. 90 Amp stock unit - bleh - 160 amp replacement = yay! However, they say right under the alt to upgrade the main battery wire and they even supply a chart.
http://www.motorcityreman.com/technical-info.html It looks like I'll be upgrading my charge wire in the 7 again as mine passes through the firewall and goes right to the main solenoid. I used 2 ga and I think they're calling for 2/0 which in my eyes is way too damn much. |
Originally Posted by TitaniumTT
(Post 8534560)
Just for haha's I checked out what they offer for my Jeep as a stereo and some lights are in the future. 90 Amp stock unit - bleh - 160 amp replacement = yay! However, they say right under the alt to upgrade the main battery wire and they even supply a chart.
http://www.motorcityreman.com/technical-info.html It looks like I'll be upgrading my charge wire in the 7 again as mine passes through the firewall and goes right to the main solenoid. I used 2 ga and I think they're calling for 2/0 which in my eyes is way too damn much. Consider this: When you use a 'one wire' alternator, you must have overkill on the charging wire. This is because the alt senses the voltage at the alt charging terminal, rather than at the use box. Any voltage drop reduces your charging. When using a three wire alt, all you need is wire rated to carry the amps produced. According to the Handbook of Electronic Tables and Formulas for American Wire Gauge for chassis wiring, for 160 amps you need 2 ga. 00 will carry 383 amps. With 2 guage, 160 amps and a 20' run, you will have 0.514v voltage drop. With 00 guage, 160 amps and a 20' run, you will have 0.256v voltage drop. This is why alternators use remote sensing wire technology(and why 1-wire alts suck). Merely boost the alt output up by .5 or .25 volts via the feedback from the remote sensing wire. Now the volts at the fuse box will be right back to 14.1v. You can never get 14.1v at the main fuse panel with a 1-wire alt. On that page you linked they strongly warn about low output at idle. They even tell you that they will put a smaller pulley on to solve the problem. They recommend a 3:1 ratio of crank pulley diameter to alt pulley diameter. My crank is 4.5 and my alt pulley is 2.5, 4.5:2.5=1.8:1 ratio! Therefore, at 8000 rpm, my alt is turning at 14400 rpm. At idle, 800 rpm my alt is turning 1440 rpm. These guys say their amperage drops off 'substantially' below 2400 rpm. The ratio they recommend will turn the alternator 2400rpm at idle, but at 8000 redline it will turn it at 24000 rpm. You have been warned several times!!! Seriously my friend, good luck and let me know how the HO alternator works out. |
Originally Posted by BASTARD
(Post 8533937)
the Taurus fan is 2800CFM, you would be hard pressed to find an aftermarket fan that puts out 2800CFM for the price... including the alternator
I cant argue the price, but what I will always argue is the logic behind using a old used fan as your source of cooling for your car. With all the money people have in thier car is a $10 pick and pull fan worth it over a brand new fan that even comes with detailed installation/wiring diagrams? I just switched over to a 3600+ CFM and feel its worth every penny, especially with its lifetime gurantee. Lets not also forget the amount of parasitic drag that a larger alternator puts on the car. Im honestly STILL thinking of putting the stock fan back on, but I like the engine bay without it. |
Originally Posted by Rob XX 7
(Post 8536022)
I cant argue the price, but what I will always argue is the logic behind using a old used fan as your source of cooling for your car.
With all the money people have in thier car is a $10 pick and pull fan worth it over a brand new fan that even comes with detailed installation/wiring diagrams? I just switched over to a 3600+ CFM and feel its worth every penny, especially with its lifetime gurantee. Lets not also forget the amount of parasitic drag that a larger alternator puts on the car. Im honestly STILL thinking of putting the stock fan back on, but I like the engine bay without it. http://cgi.ebay.com/ebaymotors/90-91...spagenameZWDVW Lifetime warranty. |
Originally Posted by Rob XX 7
(Post 8536022)
I just switched over to a 3600+ CFM and feel its worth every penny, especially with its lifetime gurantee.
|
For the people interested in testing their full load, Why not just buy an Amp-Clamp, 30-200$ depending on manufacturer, gets you a reliable mean for testing amperage. As a mechanic I find I use it frequently, Easiest way to find a parasitic draw. put amp clamp on, See amps, rip out aftermarket stereo. see amps, Oh my the problem went away! how could that be!
|
Originally Posted by cheesebox
(Post 8536871)
For the people interested in testing their full load, Why not just buy an Amp-Clamp, 30-200$ depending on manufacturer, gets you a reliable mean for testing amperage. As a mechanic I find I use it frequently, Easiest way to find a parasitic draw. put amp clamp on, See amps, rip out aftermarket stereo. see amps, Oh my the problem went away! how could that be!
BTW, my digital meter with a clamp only measures A-C. Most people think that theirs will measure D-C until they read up on it or try to measure D-C. When I was researching the Taurus fan, I couldn't find anyone that had actually measured the amperage. Usually they would say 'I measured it with my Fluke-XXX and it drew 45 amps. ' I would look up the model and find that it was A-C only. Most of the numbers out there were made up. I'm sure someone somewhere measured it but when I measured it the fan drew 25 amps. I didn't buy a new clamp meter, but found a cheap easy way using an inline ammeter. Close enough for the girl I go with. |
Originally Posted by jackhild59
(Post 8536048)
Here is a brand new Taurus fan, lifetime warranty ISO9000 rated manufacturer for $89.99 shipped.
http://cgi.ebay.com/ebaymotors/90-91...spagenameZWDVW Lifetime warranty. but thats not what people do, they get one from the junkyard. I also do not see any specifications for that ebay fan? The ISO thing does not impress me at all, I deal with warranty claims from companies with ISO ratings all the time for products that cost ALOT more then a fan, products that cost more then our houses, and these are real bonehead errors.
Originally Posted by DBookatay
(Post 8536845)
Mind telling me what fan that is, and where did you get it? Also, are you running a VMount, or "normal" setup?
Greddy FMIC, with AC as well. |
Originally Posted by Rob XX 7
(Post 8537584)
but thats not what people do, they get one from the junkyard. I also do not see any specifications for that ebay fan?
The ISO thing does not impress me at all, I deal with warranty claims from companies with ISO ratings all the time for products that cost ALOT more then a fan, products that cost more then our houses, and these are real bonehead errors.
Originally Posted by Rob XX 7
(Post 8537584)
I got a Zirgo, im betting the motors are all made by the same guys in Taiwan anyhow!
Greddy FMIC, with AC as well. I'm not saying it is a bad fan. I am not saying the fan won't cool your car. It may cool your car just fine. I'm just saying Zirgo has no magic wand to bend the laws of physics allowing them to do the impossible things that their spec sheet claims. BTW, notice the bogus icon on the fan page the has a large Certified! across the words limited lifetime warranty. Who certified that, Zirgo marketing? The warranty is clearly 'limited' but the limitations terms are not anywhere on the web page. If the spec sheet is bullsheet, then I do not trust the fans either. |
Ill check my warranty when I dig it out, I already had to replace thier 3000CFM fan that burnt out, they said it was a manufacturing issue and they were no longer selling that fan so they upgraded me for a few dollars, they did offer me a full refund if I did not want to upgrade of if I wanted to buy another brand of fan.
I also dont really care if it is pushing 3630cfm, im thinking it has to be pushing close to 3000cfm in real world- where is the specs on that ebay fan that say what CFM and what amps it is? |
Originally Posted by Rob XX 7
(Post 8537819)
Ill check my warranty when I dig it out, I already had to replace thier 3000CFM fan that burnt out, they said it was a manufacturing issue and they were no longer selling that fan so they upgraded me for a few dollars, they did offer me a full refund if I did not want to upgrade of if I wanted to buy another brand of fan.
Originally Posted by Rob XX 7
(Post 8537819)
I also dont really care if it is pushing 3630cfm,
Originally Posted by Rob XX 7
(Post 8537819)
im thinking it has to be pushing close to 3000cfm in real world-
Originally Posted by Rob XX 7
(Post 8537819)
where is the specs on that ebay fan that say what CFM and what amps it is?
The spec they claim is "All of our products meet ISO9001 and QS9000 quality control specifications to assure factory style performance and reliability" That could be bull and certainly leaves a lot that could be disputed. I might call that number just for giggles and grins and speak to someone. Edit: Quick email response Dear jackhild, Thanks for the email, they are made exactly to factory specs by Dorman. Thanks again. - autopartsdirect2you |
but who is to say what the 3.8 ford fan ever pulled to begin with? Where did the 2900CFM number ever originate from?
maybe it too is just internet propaganda, no different then when another company claims XXXX CFM? |
Originally Posted by jackhild59
(Post 8534638)
I think they are using the same chart for 1-wire alts and three wire alts.
Consider this: When you use a 'one wire' alternator, you must have overkill on the charging wire. This is because the alt senses the voltage at the alt charging terminal, rather than at the use box. Any voltage drop reduces your charging. When using a three wire alt, all you need is wire rated to carry the amps produced. According to the Handbook of Electronic Tables and Formulas for American Wire Gauge for chassis wiring, for 160 amps you need 2 ga. 00 will carry 383 amps. With 2 guage, 160 amps and a 20' run, you will have 0.514v voltage drop. With 00 guage, 160 amps and a 20' run, you will have 0.256v voltage drop. This is why alternators use remote sensing wire technology(and why 1-wire alts suck). Merely boost the alt output up by .5 or .25 volts via the feedback from the remote sensing wire. Now the volts at the fuse box will be right back to 14.1v. You can never get 14.1v at the main fuse panel with a 1-wire alt. On that page you linked they strongly warn about low output at idle. They even tell you that they will put a smaller pulley on to solve the problem. They recommend a 3:1 ratio of crank pulley diameter to alt pulley diameter. My crank is 4.5 and my alt pulley is 2.5, 4.5:2.5=1.8:1 ratio! Therefore, at 8000 rpm, my alt is turning at 14400 rpm. At idle, 800 rpm my alt is turning 1440 rpm. These guys say their amperage drops off 'substantially' below 2400 rpm. The ratio they recommend will turn the alternator 2400rpm at idle, but at 8000 redline it will turn it at 24000 rpm. You have been warned several times!!! Seriously my friend, good luck and let me know how the HO alternator works out. Good point, I didn't think about that. They are probably also being safe and assuming that you are going to be using 100% of available amps at all times and want to be sure that you don't burn the wire out causing a fire. I read that the Idle output of a 180A alt is something like 85 amps at idle. If I can get 85 amps at idle, I'll be thrilled. Lets not forget that I have the S6 waterpump housing as well as the crank pulley so I'll be running the serp belt with the correct factory ratio pulleys. I'll do some measureing but I think everything will work out. even if the voltage drops off significantly at idle, how much time is spent idleing around? |
Originally Posted by Rob XX 7
(Post 8538251)
but who is to say what the 3.8 ford fan ever pulled to begin with? Where did the 2900CFM number ever originate from?
maybe it too is just internet propaganda, no different then when another company claims XXXX CFM? And all the details from Zirgo are made up as well. |
Please, hook her up to your multi-meter and let her eat, Same on I have a good ole strap-on electrical tester.
http://cgi.ebay.com/ebaymotors/Blue-...spagenameZWDVW |
The old Optima yellow top was getting to be really weak. It came with the car back in 2005 and the PO didn't know its age then either. The dash voltage gauge was showing the intimate workings of the voltage regulator. The efan would kick on, the voltage would drop like a rock to 10-11 volts, then rapidly rise to 14v. The fan would shut off and the volts would jump up, then drop down, then rise to 14v.
I bought a new battery on Tuesday. I drove the car to south Arlington today, about a 30 mile trip one way. Mix of high speed traffic and start and stop traffic. The voltage was stable as a rock at 14.1 volts. There was no discernible change, no spike or dip when the A/C and the Efan cycled on or off. It didn't matter if the car was going down the highway or idling in traffic. The voltage just stayed steady as a rock. This thing is great! |
Just a tought...
If that alt ever supplying 130amp (or close to it), wouldnt this burnt the main fuse (black)??? I know some fc comes with 100a main fuse and mine only has 80a main fuse. |
Originally Posted by gkarmadi
(Post 8546537)
Just a tought...
If that alt ever supplying 130amp (or close to it), wouldnt this burnt the main fuse (black)??? I know some fc comes with 100a main fuse and mine only has 80a main fuse. The big alternator is really more about being able to carry the sustained load of the increased accessories without overheating, in my case the 50-60 amp sustained load. That will not likely add up to more than 100 amps. |
Originally Posted by ITSWILL
(Post 8534542)
So if money is not an issue, would I be better off going with the suped up fd alternator on my 13bt? I know it is fairly common to do the fd alt swap i fcs but I just want to make sure that there isn't something I'm missing.
Originally Posted by jackhild59
(Post 8534638)
On that page you linked they strongly warn about low output at idle. They even tell you that they will put a smaller pulley on to solve the problem. They recommend a 3:1 ratio of crank pulley diameter to alt pulley diameter. My crank is 4.5 and my alt pulley is 2.5, 4.5:2.5=1.8:1 ratio! Therefore, at 8000 rpm, my alt is turning at 14400 rpm. At idle, 800 rpm my alt is turning 1440 rpm. These guys say their amperage drops off 'substantially' below 2400 rpm. The ratio they recommend will turn the alternator 2400rpm at idle, but at 8000 redline it will turn it at 24000 rpm.
You have been warned several times!!! Seriously my friend, good luck and let me know how the HO alternator works out. At 2400 alt RPM's the alt will produce roughyl 50% of it's rated capacity. In the case of the FD HO alt, that's 95 amps at idle speed assuming a 3:1 ratio of pulleys. Not too shabby. I need to measure my crank and alt pulley to determine what my ratio will be. However, even if the alt output drops off linearly from 2400 RPMS to zero, your 1.8:1 ratio would theoretically yeild 57 amps of output. Still pretty fricken good. I mentioned the 8k redline and he said, you're not there all day, it'll be fine. They also said they would be willing to build me one using my powdercoated case :icon_tup: Also, I'm not an electrical genius but to me a rewound alt is just that - a modified stock piece. These guys, Motor City Reman, buy all new pieces, new stators, bigger diodes etc etc etc to make the alts produce the amps that they do. They don't add more windings, they use an entirely different stator. Jack, serious question not being old and grumpy - does that sound legit to you as being a better option over a "rewound" alt? I remember dicking around with electic track cars as a little kid with my uncle and winding more material around the motors in the quest for more speed. I always though alts worked backwards from electric motors and adding more winding would just increase the output.
Originally Posted by gkarmadi
(Post 8546537)
Just a tought...
If that alt ever supplying 130amp (or close to it), wouldnt this burnt the main fuse (black)??? I know some fc comes with 100a main fuse and mine only has 80a main fuse. |
Originally Posted by TitaniumTT
(Post 8549211)
I've been doing some thinking and replying in other threads and realized that the pulley ratios are different from the FD to the FC. We know the FC's thanks to Jack, I'm going to go measure my FD crank and alt pulley and get that ratio. I think one of the reasons the FD alts don't do as well as they should in the FC's is because they are underdriven.
Let us know the ratio. That may be the key to living better with an FD alt.
Originally Posted by TitaniumTT
(Post 8549211)
So I finally got the chance to call them today, here is what I found out. The 3:1 ratio is what they claim NORMAL alts turn at.
At 2400 alt RPM's the alt will produce roughyl 50% of it's rated capacity. In the case of the FD HO alt, that's 95 amps at idle speed assuming a 3:1 ratio of pulleys. Not too shabby. I need to measure my crank and alt pulley to determine what my ratio will be. However, even if the alt output drops off linearly from 2400 RPMS to zero, your 1.8:1 ratio would theoretically yeild 57 amps of output. Still pretty fricken good. I mentioned the 8k redline and he said, you're not there all day, it'll be fine. An alternator's output is dependent on speed, but this can be deceiving because this output is not linear. Instead, it follows a curve. Each alternator has a unique curve, and at idle small changes in the alternator's speed can make a big difference in its output capacity. I am not trying to pick n quote to make my point. What I think is that the high output alternator is an art form and these guys sound like they are pretty good at it. The fine points may defy easy explanations or rules of thumb. Just be prepared to work with them after the initial install, because you may have to do some tweaking.Because of the preceding, pulley ratios are very important, especially when using high amperage alternators. BTW, I did a little checking and you can buy lots of different alternator pulley sizes at Jegs. From 2.1" to 5". That 2.1 will give you the 2.1:1 ratio which might be necessary when tweaking.
Originally Posted by TitaniumTT
(Post 8549211)
They also said they would be willing to build me one using my powdercoated case :icon_tup: Also, I'm not an electrical genius but to me a rewound alt is just that - a modified stock piece. These guys, Motor City Reman, buy all new pieces, new stators, bigger diodes etc etc etc to make the alts produce the amps that they do. They don't add more windings, they use an entirely different stator. Jack, serious question not being old and grumpy - does that sound legit to you as being a better option over a "rewound" alt? I remember dicking around with electic track cars as a little kid with my uncle and winding more material around the motors in the quest for more speed. I always though alts worked backwards from electric motors and adding more winding would just increase the output.
Originally Posted by TitaniumTT
(Post 8549211)
All depends on how it's wired up. in my instance the battery (in the storage bin) cable connects to a solenoid switch. From the solenoid switch to the starter, from the starter to the main fuse block and then everything is factory. Therefore I am not drawing one extra amp of current over what the car was pulling stock. I have aux fuse blocks that are hooked up the battery. My alt wire is connected to the battery side of the solenoid. I can use the solenoid as an emergency shutdown if I need to and I don't have to worry about accidentally cooking the alt if it;s tripped accedentally. If there is a voltage drop between the charging wire (at the solenoid) and the main fuse terminal (where the alternator 'senses' the volts) then it might be possible for your setup to over volt the battery at times, reducing battery life. |
Originally Posted by jackhild59
(Post 8549677)
This is the current theory, but I would like to actually find out if this is true.
Let us know the ratio. That may be the key to living better with an FD alt.
Originally Posted by jackhild59
(Post 8549677)
I dunno, here is what they say in the technical information on the site:
An alternator's output is dependent on speed, but this can be deceiving because this output is not linear. Instead, it follows a curve. Each alternator has a unique curve, and at idle small changes in the alternator's speed can make a big difference in its output capacity. Because of the preceding, pulley ratios are very important, especially when using high amperage alternators. I am not trying to pick n quote to make my point. What I think is that the high output alternator is an art form and these guys sound like they are pretty good at it. The fine points may defy easy explanations or rules of thumb. Just be prepared to work with them after the initial install, because you may have to do some tweaking.[quote=jackhild59;8549677]BTW, I did a little checking and you can buy lots of different alternator pulley sizes at Jegs. From 2.1" to 5". That 2.1 will give you the 2.1:1 ratio which might be necessary when tweaking.[/quotes] That's good to know. Someone (Cliff - I hope you're reading) with access to a CNC machine could probably make a ton of bread making correct serpentine or v-belt pulleys if we do determine that the bigger size FD crank is to blame.
Originally Posted by jackhild59
(Post 8549677)
If they are doing custom parts (or spec-ing HD parts that are available) then I would much rather go down this path than with a common 'rewind'.
Originally Posted by jackhild59
(Post 8549677)
Sounds complicated but maybe a good idea for relocation. Here is a thought. Check the idle volts at the B terminal on the alternator, at the battery positive terminal, at the solenoid terminal and last at the main fuse terminal.
If there is a voltage drop between the charging wire (at the solenoid) and the main fuse terminal (where the alternator 'senses' the volts) then it might be possible for your setup to over volt the battery at times, reducing battery life. I'm running a Motec EMS and when I built/had the engine harness we added the alt exite wire into the engine harness so testing at the main fuse block will do no good. When she runs I will test at the B terminal, bat terminal, solenoid terminal - which is only about 2' of 2ga - and the S or L terminal, whatever the exite is, I can't remember. I'm not using the warning light indicator. The idiot lights are leaving - FOREVER |
"If" it is the fact that fd crank pulley is bigger, then is this mean that "fc" car is underdriven the fd alt???
How can we fix this prob?? can we just put in a bigger size alt pulley?? |
Originally Posted by gkarmadi
(Post 8550295)
"If" it is the fact that fd crank pulley is bigger, then is this mean that "fc" car is underdriven the fd alt???
How can we fix this prob?? can we just put in a bigger size alt pulley?? |
Originally Posted by Rob XX 7
(Post 8537584)
but thats not what people do, they get one from the junkyard. I also do not see any specifications for that ebay fan?
The ISO thing does not impress me at all, I deal with warranty claims from companies with ISO ratings all the time for products that cost ALOT more then a fan, products that cost more then our houses, and these are real bonehead errors. Good thread, gonna bookmark this! |
I measured the pulley circumfrence today
ALT = 7.5" Crank = 14" Ratio = 1.87:1 :scratch: I'm not ditching my alt pulley to tweak anything. It's a beautiful custom piece. IFF I have problems I'll go to a machinist and have he pump out a crank pulley. But that IFF I have problems. If the stocker replacement is 100A & the HO is 180, I should be putting out ~80% more amps @ idle assuming they both drop pff the same amount which is probably a false assumption. Whatever, we'll see. Now that I'm thinking about it, I should've measure to see if a 7" crank pulley would even fit. If it does I bet I might be able to go back to a stck waterpump pulley too instead of the underdriven one to give more belt contact... hmmmmmmmm |
I just wanted to do a quick follow-up on this thread, cause I'm interested in it...
A local shop uses Nissan Maxima alternators for most imports as a high output set-up. I did a quick search on eBay, and theres models listed from 130A, 140A, and 160A. Prices are from $70 - $130. The plug *looks* like it's the same as the S5 / FD one. The problem is the pulley - it looks like they use multi-ribbed serpentine belts. -Ted |
Originally Posted by RETed
(Post 8560572)
I just wanted to do a quick follow-up on this thread, cause I'm interested in it...
A local shop uses Nissan Maxima alternators for most imports as a high output set-up. I did a quick search on eBay, and theres models listed from 130A, 140A, and 160A. Prices are from $70 - $130. The plug *looks* like it's the same as the S5 / FD one. The problem is the pulley - it looks like they use multi-ribbed serpentine belts. -Ted Are you going to try this one? The pulley swap should be straitforward. Just use the one off your old alt, if the shaft fits. If not, there are plenty of aftermarket pulleys at Jegs. Also, on the plug, just check out the Nissan wiring diagram, they very likely use the same setup that the S5+ gens use-one wire to the charging light another wire to the main fuse box under the hood. To keep it strait, the larger guage wire of the two wires from the alt goes the the fuse box to remotely sense the voltage. You may have to change out the plug to use the nissan or change the polarity to fit the FC wiring. My next phase for this car is to replace my Taurus fan with the supposedly more muscular Mark VIII fan. You can never be too good looking, have too much money or have too much airflow across a condenser coil. |
Yeah, I'm looking for more amps, since I might have the big stereo itch again.
The FD can barely keep up 13.0VDC at night with the headlights on...especially when the electric fan kicks in. I've got a crappy single 16" fan in there now, but it's going to go duals pretty soon. More current draw. :( $130 for a 160A alternator looks mighty temping right now... Sorry about the Cressida reference, but the saddle mount is totally different. The Cressida alternator is like your Taurus alternator though... :) -Ted |
All times are GMT -5. The time now is 07:59 AM. |
© 2024 MH Sub I, LLC dba Internet Brands