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Porting Intake Manifolds - HOW TO and REACTIONS.

 
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Old 06-15-02, 06:49 AM
  #26  
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so all your doing basically is making the holes a little bit bigger right? how much to shave off tho?
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Old 06-15-02, 12:02 PM
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Just look at the pics, take about that much off. Yeah it is basically making the holes bigger, but the part near the injectors is the biggest restriction.

It's really easy, it'd be really hard to accidentally just go through the manifold. Just look at the thinnest part of the manifolds and dont go any thinner than that.
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Old 06-20-02, 01:04 AM
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does this or any other similar mod work on a TII??
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Old 06-21-02, 11:03 AM
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ok if no one knows then i'll just take mine apart and find out! lol
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Old 06-24-02, 11:14 AM
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pix from alex


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Old 06-24-02, 12:26 PM
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I have an '86 RX-7 that has been ported and I love it. The only problem I have found is that the revlimiter kicks in well before I hit my new redline (around 8k - 8200). Is there a way to counter act this so I can get the most out of my new port job? Great write up by the way.
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Old 06-26-02, 08:28 PM
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FYI, we've been making ported manifolds for Rx7s, MR2s, and supras as a premier item for our shop. It benefits just about any car really. We don't just port though...our hi-flo manifolds are ported, polished, and sandblasted(beaded) for a clean look. We've been tested them on the Rx7s for a while, and the best gains are found on ported motors, obviously. Gains of 6RWHP can be seen on a '86 GXL SP motor...and we even got 13RWHP from a BP motor in a '87 SE. However, the '87 SE had ported/polished lower manifold, TB, and upper manifold...the '86 GXL only had the port/polished upper manifold and bored TB. But yes, the gains are noticeable and work for both NAs and T2s...we don't have numbers on the T2s yet..they'll come shortly...

Last edited by RotaryMan88; 06-26-02 at 08:32 PM.
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Old 06-27-02, 06:25 PM
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Hey guys,
I went to home depot and couldnt find that bit. When i described it to an employee and what it was going to be used for, he looked at me like i was an idiot. Who is the manufacturer, the size, and its number?
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Old 06-27-02, 11:34 PM
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Hey rotaryman, how much do you guys charge to have the TB bored out? Not to mention, how far do you guys bore it out? Very interested, CJ
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Old 06-28-02, 11:04 AM
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Originally posted by aZizzo
Hey guys,
I went to home depot and couldnt find that bit. When i described it to an employee and what it was going to be used for, he looked at me like i was an idiot. Who is the manufacturer, the size, and its number?
Really? Right click the image of the bit I have there... goto properties... It's from Home Depot's web site!

From home depot's site :

"Brand: Beaver Sawdrill
SKU #388544"

Hope that helps
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Old 06-28-02, 01:51 PM
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thanks man,
as soon as i practice porting intakes on my acheiva and my dad's acura TL, i got some people who want me to hire me to do theirs. Thanks for the help and money opportunity!
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Old 06-29-02, 12:02 PM
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I found that the bit that is second from the right is great for the initial cuts. Then I fine tuned it with a sanding drum to make it a bit smoother. Be careful tho, that bit will cut way too much if you get too crazy with it. I went through several different bits before I found that one, and it made the project go about 5 times faster.
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Old 07-10-02, 07:42 PM
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Nice post, I want to try this on my 86 but I don't have the know how to tear all that apart and do it on my own. I need some friends who really know their cars
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Old 07-11-02, 11:25 PM
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could a turbo 2 benefit from this?
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Old 07-12-02, 06:55 PM
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i dunno
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Old 07-15-02, 12:23 AM
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Looks like it stime for me to do a little porting! I left my local drag strip friday night wondering what i had done to deserve the abuse? Not next time!
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Old 07-16-02, 12:17 PM
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Thanks for the info man. The pics helped to make it easier to understand everything. Good job too.
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Old 07-16-02, 03:52 PM
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Does it matter if porting the manifold has to be acurrate all around?
I know porting your engine the ports have to be the same, what would happens if you took to much or to little off would your car still run?
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Old 07-18-02, 10:47 PM
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If you dont do enough porting, you wont realize the full gains. If you do too much, youll make the manifold too thin, and it will crack, if you already didnt go through the alum. But as long as youre not a total jackass, its hard to go through the alum. Just keep an eye on the wall thickness.
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Old 07-18-02, 10:50 PM
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Originally posted by hIGGI
pix from alex



Perfect example of what NOT to do. Those already have a very close clearance, and unless you match port the engine block, youre going to have a ridge, which will hurt airflow. I checked with a micrometer, the stock ports are within .1" of each other, at worst...usually tighter. Porting this part is NOT good for flow.
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Old 07-20-02, 02:58 PM
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How much is portin' the intake manifold gonna affect gas mileage? Lots less than porting the engine, I guess. Not that I don't want to go fast, but I don't feel like getting 10 mpg from my '86 for 5 - 10 hp.
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Old 07-20-02, 05:26 PM
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I average about 17-21 mpg.... depending on driving habbits .
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Old 07-20-02, 08:58 PM
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I average around 25mpg. But i also have a Pineapple Racing "gas mileage port" CJ
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Old 07-20-02, 11:10 PM
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I get from 22 to 26 mpg depending on how I drive. Thats mixed city/highway. My gas mileage actually went up when I ported my manifold, but I dont remember how much. Pineapple sleeves really help too. I have something similar in my car, and I got a 3 mpg increase when I put them in.
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Old 07-21-02, 10:32 AM
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Well, I just finished completely porting my manifolds, and I just gotta say one thing.......GAWDAMN my hand is sore as $hit. Of course I am using a crappy bit to do it, but it seems to work, it just takes a while. I will post some pics soon. I cannot wait to get it back together. I gotta go to NAPA first and get some o-rings for my fuel injectors. I tore one up taking it apart. Hopefully I will see some gains. I am completely stock, except for some weight reduction. Oh well I am rambling on. Laterz



1988 GXL
Bone Stock baby
but not for long.....hehehehahahaahaa...cough...cough


This pic isn't a finished port. I would say half way done.
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