1st Generation Specific (1979-1985) 1979-1985 Discussion including performance modifications and technical support sections

What is this called and how do I fix it

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Old Apr 3, 2022 | 06:18 PM
  #26  
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From: Southwestern Virginia
looking good. I looked at one of the cars today, it has about the same amount of rust as yours had. I might cut into it this summer.
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Old Apr 4, 2022 | 02:07 AM
  #27  
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That's some awesome welding on such thin metal
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Old Apr 4, 2022 | 07:08 AM
  #28  
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From: michigan
Originally Posted by midnight mechanic
That's some awesome welding on such thin metal
i let the welder know thanks! He put in another layer of sheet metal behind some of the parts but he got it done
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Old Apr 5, 2022 | 08:33 AM
  #29  
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From: Emilia Romagna
I've checked mine, and the plate doesn't show any corrosion.
On the other hand, the inside of the storage bin has been affected, but the structure of the whole area is in good health.
I have removed the rust inside the bin, and when the time comes it will be fixed.




Last edited by MrILO; Apr 5, 2022 at 08:40 AM. Reason: added image
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Old Apr 5, 2022 | 10:31 AM
  #30  
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From: Cape Charles, VA
I have the same issue, about a quarter size bubble. I’m hoping to cut from inside and weld in a patch. I’d hate to attack it from the outside.

I’m just happy mine doesn’t look like OP’s.
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Old Apr 5, 2022 | 10:42 AM
  #31  
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From: michigan
Originally Posted by MrILO
I've checked mine, and the plate doesn't show any corrosion.
On the other hand, the inside of the storage bin has been affected, but the structure of the whole area is in good health.
I have removed the rust inside the bin, and when the time comes it will be fixed.

I had some serious rust and my storage bins are the cleanest part of the car
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Old Apr 5, 2022 | 10:45 AM
  #32  
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From: michigan
Originally Posted by Ckforker
I have the same issue, about a quarter size bubble. I’m hoping to cut from inside and weld in a patch. I’d hate to attack it from the outside.

I’m just happy mine doesn’t look like OP’s.
if you can see it on the outside and you want it done right you should do it from the outside imo. Post a pic of it
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Old Apr 5, 2022 | 12:28 PM
  #33  
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From: Emilia Romagna
What do you ting of riveting a patch rather than soldering? After all, proper rivets keep airplanes together. I'd be happy to hear it.

I relied on rivets and industrial two comp. epoxy resin to save my Maserati 2.24v when I discovered dreadful corrosion all around A pillar where soldering was pretty much impossible.
A friend working at Boeing suggest me the type and spacing of the rivets; it took me a painstaking precision and hundred of hours of work given the complexity of the task, but the result was excellent IMHO.
Picture of part of the required patches I'm talking about (there's more):




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Old Apr 5, 2022 | 12:58 PM
  #34  
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From: michigan
Originally Posted by MrILO
What do you ting of riveting a patch rather than soldering? After all, proper rivets keep airplanes together. I'd be happy to hear it.
I think it could work I’m no expert but I don’t see why it wouldn’t if you figured it all out.
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Old Apr 5, 2022 | 07:00 PM
  #35  
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From: Melbourne, Australia
This problem is rarely seen on RHD cars with 4 seats. I have never seen an Australian car rust in this spot. I think it's safe to say the problem originates from the storage bin frame. Selection of materials and design was likely poor because the whole storage bin concept was an afterthought. The cars were always 4 seaters domestically and designed that way and for whatever reason they decided to market it as a 2 seater in North America (same as the FC and FD).
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Old Apr 6, 2022 | 09:23 AM
  #36  
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From: Lake Wylie, N.C.
Originally Posted by midnight mechanic
that plate was added by mazda to meet DOT crash standards. Mazda left a 1/4 inch metal seam in back that corrosion nests. If your car is going to rust, that's where it will start. The rest of the body was designed well.
This is probably why non-USDM cars don't have this rust issue. Seems USDOT hosed us with the addition of the plate.
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