1st Generation Specific (1979-1985) 1979-1985 Discussion including performance modifications and technical support sections

one-man engine install: tips?

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Old Jul 27, 2016 | 08:19 AM
  #26  
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Originally Posted by NCross
Install the engine cross mount after getting the engine in place (mated to the trans) as opposed to before.
this is my biggest recommendation. It is WAY easier moving the engine around without worrying about the mount clearing stuff.
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Old Jul 27, 2016 | 10:46 AM
  #27  
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I actually just did this last night. I dropped the stripped keg in and mounted it. Then crawled under the car and lifted the transmission into place. Just took a couple hours.
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Old Jul 27, 2016 | 10:52 AM
  #28  
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1st gear.
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Old Jul 29, 2016 | 04:08 AM
  #29  
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Originally Posted by IO_303
I actually just did this last night. I dropped the stripped keg in and mounted it. Then crawled under the car and lifted the transmission into place. Just took a couple hours.
LOL - you make this sound painless. Not sure if I should be relieved... or jealous!
So you dropped the engine straight in THEN muscled the TX up and on to it?

Stu Aull
80GS
Alaska
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Old Jul 29, 2016 | 09:56 PM
  #30  
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Originally Posted by 7aull
LOL - you make this sound painless. Not sure if I should be relieved... or jealous!
So you dropped the engine straight in THEN muscled the TX up and on to it?

Stu Aull
80GS
Alaska
I got under the car, rolled the tranny on to my chest and lifted with my hands at the bell housing and supported the back with my knees.
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Old Jul 30, 2016 | 07:52 AM
  #31  
roTAR needz fundZ
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Originally Posted by IO_303
I got under the car, rolled the tranny on to my chest and lifted with my hands at the bell housing and supported the back with my knees.
Your a beast lol
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Old Jul 30, 2016 | 09:54 AM
  #32  
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It is actually not as heavy as you would think in that position.
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Old Jul 30, 2016 | 10:02 AM
  #33  
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Keep in mind the car is only this far off the ground. I am lifting less Thant 12"

Edit: pic didn't upload. Stand by

Edit2:

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Last edited by IO_303; Jul 30, 2016 at 10:11 AM.
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Old Jul 30, 2016 | 11:55 AM
  #34  
roTAR needz fundZ
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Your a skinny beast, my big a$$ wouldn't fit, i'd need the rear jacked up too lol
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Old Jul 30, 2016 | 12:18 PM
  #35  
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Originally Posted by Jeff20B
I always do engine installs and removal by myself. I always leave the tranny in the car. I always go in from the side. I don't use a leveler. Works fine every time.
Originally Posted by IO_303
I got under the car, rolled the tranny on to my chest and lifted with my hands at the bell housing and supported the back with my knees.
exactly how i've done it. and keep the drive shaft stuck in the tranny so fluid don't run out.
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Old Jul 30, 2016 | 12:21 PM
  #36  
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I usually do it with the tranny drained. I still put a rubber glove over the tail shaft and zip-tie it on to catch any left overs.

I am not that skinny. 6'0" 240 lbs.
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Old Jul 31, 2016 | 07:15 AM
  #37  
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Originally Posted by IO_303
I got under the car, rolled the tranny on to my chest and lifted with my hands at the bell housing and supported the back with my knees.
i did it this way ONE time with a turbo trans, never again. ever. i had to get a friend to help me lift it so that i could slide under it and put in the bench pressing position.. yes i am 6,4 210 lbs. on the lean side.
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Old Aug 4, 2016 | 06:23 PM
  #38  
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After having the transaxle + Kamann Giha - engine, come down and rest on my chest while trying to lift out the transaxle from underneath, I'm a bit hesitant to try the full-manual method. (I was able to hold up the transaxle +car with one hand and re-position the supports with the other, but there was the initial idea of a car sitting on me. 1971)

I used the jack from my 74 Rx3 under the tranny as I found the turns easier to control precise up and down positions when aligning the motor.
Attached Thumbnails one-man engine install: tips?-dscn0585.jpg  
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Old Aug 4, 2016 | 07:49 PM
  #39  
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^^^ HOLLY CRAP!!!! Almost the same exact thing happened to me about a month ago.

I had my 72 ghia up on ramps with the car in gear. It was in gear to keep it from rolling. I didn't think about without the compression of the engine holding the clutch the car could roll freely. Immediately after I pulled the engine out of the bell housing the car rolled off the ramps and on to me. Unfortunately the Karmann is low and I was on my knees; and when it rolled off the ramps my knees formed a wedge between the ground and the rear bumper. I pushed it up the ramps and let the engine fall.

Fortunately VW's don't weigh ****; and I can push it up a set of ramps. Shoot I'm doing some front end work on it right now..... My jack stands are a couple of plastic 5 gallon pails.
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Old Aug 8, 2016 | 05:39 AM
  #40  
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I install all of my engines as complete as possible. Much easier to assemble when the engine is at your fingertips. There's plenty of room to work, especially with a 12A so clearance shouldn't be an issue. I install a tiny amount of grease on the input shaft to ease its mating with the disc and pilot bearing.

Having a load leveler for your engine hoist is very helpful and be prepared to use a floor jack to manipulate the height of the transmission if need be.

I install the engine with the front support mounted in place if its going in with the trans. If not, it can be left off fr more wiggle room. Just a matter of preference there. Otherwise its not a complicated task at all. When you're done you'll feel like a lot of the process was overthought. I had my RX-8's engine out and back in the car and running in one evening after work. Had a set of hands to help me but the whole process was much easier the second time around. You'll find yourself getting good at this pretty quickly.
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Old Aug 14, 2016 | 04:35 AM
  #41  
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Thanks Dave - good pointers. So tempting to mount up most of the accessories on a hanging motor!
RX8 keg in an evening?! impressed!!

Stu Aull
80GS(s)
Alaska
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