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New turbo manifold for GT42-02

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Old 08-15-11, 10:26 PM
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Thanks Kyle!

Here are a few photos of the first runner on a new manifold using pie-cuts. It's getting rather addicting...

Tacked up before weld:
http://www.flickr.com/photos/20669521@N08/6048127980/http://www.flickr.com/photos/20669521@N08/6048127980/ by http://www.flickr.com/people/20669521@N08/, on Flickr

Root pass:
http://www.flickr.com/photos/20669521@N08/6047760241/http://www.flickr.com/photos/20669521@N08/6047760241/ by http://www.flickr.com/people/20669521@N08/, on Flickr

Lighting isn't the best, but the finished runner:
http://www.flickr.com/photos/20669521@N08/6047761301/http://www.flickr.com/photos/20669521@N08/6047761301/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6048316038/http://www.flickr.com/photos/20669521@N08/6048316038/ by http://www.flickr.com/people/20669521@N08/, on Flickr
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Old 08-15-11, 10:40 PM
  #52  
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[QUOTE=jdmfantasy;10748992]Thanks Kyle!

Here are a few photos of the first runner on a new manifold using pie-cuts. It's getting rather addicting...


Well before you go to intervention, send one of them things my way
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Old 08-16-11, 05:59 AM
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Thats a work of art......crazy awesome!
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Old 08-24-11, 08:59 PM
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We completed the first manifold using only pie-cuts, and they'll only get better from here on out. Some may like it, some may hate it... we love it.

http://www.flickr.com/photos/20669521@N08/6077870391/http://www.flickr.com/photos/20669521@N08/6077870391/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6077953837/http://www.flickr.com/photos/20669521@N08/6077953837/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6077951787/http://www.flickr.com/photos/20669521@N08/6077951787/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6077943263/http://www.flickr.com/photos/20669521@N08/6077943263/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6078494044/http://www.flickr.com/photos/20669521@N08/6078494044/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6077920073/http://www.flickr.com/photos/20669521@N08/6077920073/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6077907895/http://www.flickr.com/photos/20669521@N08/6077907895/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6077930213/http://www.flickr.com/photos/20669521@N08/6077930213/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6078414684/http://www.flickr.com/photos/20669521@N08/6078414684/ by http://www.flickr.com/people/20669521@N08/, on Flickr
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Old 08-26-11, 01:46 AM
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sexy manifold, mm can make a huge horse power
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Old 08-26-11, 03:29 AM
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looks good mate

Whats the part that hold the pipe in the pictures ? Im guessing as you weld it ?
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Old 08-26-11, 04:43 AM
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What do you use to clean your stainless?
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Old 08-26-11, 08:23 AM
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And finally, mounted up... right where it needs to be. Plenty of clearance in all directions.

http://www.flickr.com/photos/20669521@N08/6081497052/http://www.flickr.com/photos/20669521@N08/6081497052/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6081504772/http://www.flickr.com/photos/20669521@N08/6081504772/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6081555694/http://www.flickr.com/photos/20669521@N08/6081555694/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6081512840/http://www.flickr.com/photos/20669521@N08/6081512840/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6081001293/http://www.flickr.com/photos/20669521@N08/6081001293/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6081539150/http://www.flickr.com/photos/20669521@N08/6081539150/ by http://www.flickr.com/people/20669521@N08/, on Flickr
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Old 08-26-11, 08:32 AM
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Originally Posted by ROTOR TECHNOLOGY
sexy manifold, mm can make a huge horse power
Thanks! It should do the trick.

Originally Posted by Havoc
looks good mate

Whats the part that hold the pipe in the pictures ? Im guessing as you weld it ?
Its a turner, various fixtures are used with it to hold the work-piece in the best possible position as it spins.

Originally Posted by CrackHeadMel
What do you use to clean your stainless?
Wire brush before tacking, then once together the whole runner or piece is polished using a 60" SOS belt to get everything consistent. We may start to electro-polish these in the future.
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Old 08-26-11, 10:27 AM
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Drool. Any pics inside the runners?
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Old 08-26-11, 10:32 AM
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Originally Posted by just startn
Drool. Any pics inside the runners?
Sure do, I'll put some up later today.
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Old 08-26-11, 12:46 PM
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ID of runners:

http://www.flickr.com/photos/20669521@N08/6082804561/http://www.flickr.com/photos/20669521@N08/6082804561/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6082803493/http://www.flickr.com/photos/20669521@N08/6082803493/ by http://www.flickr.com/people/20669521@N08/, on Flickr
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Old 08-26-11, 01:50 PM
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i love this thread!
IMO, the pie-cut piping just looks so damn cool compared to standard setups.
awesome work!

quick question... does the pie-cut setup end up being more or less expensive than buying a bunch of mandrel bends and welding them up, once you factor in material cost and labor time?
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Old 08-26-11, 02:41 PM
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Originally Posted by got_hp
i love this thread!
IMO, the pie-cut piping just looks so damn cool compared to standard setups.
awesome work!

quick question... does the pie-cut setup end up being more or less expensive than buying a bunch of mandrel bends and welding them up, once you factor in material cost and labor time?
The actual material used is a a bit less expensive... a few feet of piping for the pie-cuts vs. a foot of pipe and 5-7 elbows (We use standard butt-weld elbows...45's and 90's, no mandrel bends for these) for the traditional manifold... but the time required to weld is about 4 times that of a traditional manifold.
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Old 08-26-11, 02:57 PM
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Any difference besides the visual?
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Old 08-26-11, 03:14 PM
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Originally Posted by Barban
Any difference besides the visual?
The two designs being equal? No. However, you're no longer limited to the radiuses of short or long elbows for your runners, allowing you more freedom in the design. Equal length is much easier to achieve when having to work within a confined space. So, in that regard it is a benefit as fas as laying out a manifold, but as for performance given the two styles in the same design, I would say no.
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Old 08-26-11, 06:47 PM
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I thought maybe the beads that penetrate completely through and built a hump on the inside of the manifold would have some effect...No?
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Old 09-08-11, 10:32 AM
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Downpipe:

http://www.flickr.com/photos/20669521@N08/6109657644/http://www.flickr.com/photos/20669521@N08/6109657644/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6109672878/http://www.flickr.com/photos/20669521@N08/6109672878/ by http://www.flickr.com/people/20669521@N08/, on Flickr

http://www.flickr.com/photos/20669521@N08/6110766220/http://www.flickr.com/photos/20669521@N08/6110766220/ by http://www.flickr.com/people/20669521@N08/, on Flickr
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Old 09-08-11, 10:47 AM
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WOW looks very good!!
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Old 09-08-11, 04:54 PM
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That is so ******* cool. You're backpurging I assume? Can you give me some details on how that's set up?
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Old 09-08-11, 06:18 PM
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Thanks! Each section is laser cut cut to certain degree, and the degree will vary with the radius of the bend, or how gradual the transition might be. Each section also has a laser etch at the thinnest point, and also 180 at the widest point. This allows you to line them up just so. If you want to gradually rotate the segments to fit down a certain path (take this downpipe for example) you can clock the etch marks to do just that. It actually makes things much easier than having to guess and hack at pre-bent 90's or other elbows more commonly used. And it just looks wild!
This downpipe was fused using no filler rod, and purged. 4", V-bands each end.

Originally Posted by mefarri
That is so ******* cool. You're backpurging I assume? Can you give me some details on how that's set up?
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Old 09-08-11, 09:33 PM
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Haha I read where you explained that part earlier, I meant how you set up the back purge. I love the fusing too.
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Old 09-09-11, 02:44 AM
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Thats not an exhaust! Thats art.


The welding is a thing of beauty, sir.
I am incredibly jealous.
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Old 09-09-11, 10:05 AM
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Very nice fabrication/welding. Now this sure is motivating me to do a purging set up for my welding..
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Old 09-09-11, 01:54 PM
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my downpipe! he should be done with my manifold this weekend.
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