Single Turbo RX-7's Questions about all aspects of single turbo setups.

EFR9180 748rwhp 558KW

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Old May 19, 2017 | 09:18 PM
  #1  
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EFR9180 748rwhp 558KW

So now that the drift season has finished we went back to the dyno to try out the 1.45 turbine housing (was 1.05). This is a back to back test. The only other change was larger primary injectors. I was hoping for another 40- 50hp all said and done so the result was a surprise.

Dyno sheet on the left: 1.05 vs 1.45 - no other changes. 24.5psi
The engine made more power through most of the rev range - same boost, same AFR, same ign timing. Compressor speed was 1000rpm lower at the same boost (99000rpm).

Dyno sheet on the right: 1.05 vs 1.45 - +2psi. 26.5psi
Then we tried 2psi more and got a decent increase power. 2 psi was it though - we're out of either w/gate spring or compressor, or both. We ran out of time on the dyno so I did not get a chance to change ignition timing etc so there is potentially a little more power left on the table.

Worth noting - since I built the engine it's done done 2.5 drift seasons (2.5 years) and a heap of practice days and dyno testing (about 50 days at the track) and still appears to be strong. I'll pull it down for inspection before next season, just to be safe.


S5 89-91 13B semi-pp
Stock upper intake & throttle body, modified lower intake
9180, 1.45 turbine (was 1.05), twin Tial 44 gates
4in exhaust
Link G4 ecu
IGN-1A coils
E85 fuel
Attached Thumbnails EFR9180 748rwhp 558KW-img_1566.jpg   EFR9180 748rwhp 558KW-img_1567.jpg  
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Old May 20, 2017 | 01:05 AM
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Nice work boys. Always setting the bench mark.
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Old May 20, 2017 | 07:09 AM
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Very nice. U have any pics or vids of the car?
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Old May 20, 2017 | 08:50 AM
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wait so blue is 1.45 and red is 1.05? and there was no turbo lag difference at all?
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Old May 20, 2017 | 11:17 AM
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Thanks for sharing!

How is the difference in response between shifts and lower gears etc ?

I think you are out of compressor!
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Old May 20, 2017 | 02:55 PM
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Very Nice! Looks Happier with the +2PSI increase!

got any more info on the car?!
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Old May 20, 2017 | 08:08 PM
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https://www.facebook.com/DaviesSteedmanRacing/videos/1445406665479386/
Once the car goes back to the track for a test day we'll know if transient response is any slower. I can't see it being much different as spool on the dyno is the same and the turbo rotating mass hasn't changed.
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Old May 20, 2017 | 08:11 PM
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https://www.facebook.com/DaviesSteedmanRacing/

Last edited by JZG; May 20, 2017 at 08:14 PM.
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Old May 21, 2017 | 12:00 AM
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Originally Posted by stickmantijuana
wait so blue is 1.45 and red is 1.05? and there was no turbo lag difference at all?
No, I think they just did two pulls on each setup to warm it up a little and/or ensure everything was still chummy etc...

Left is 1.05 and right is 1.45, IIRC, although it's stated in the post. There are two different graphs/sheets in the image.
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Old May 21, 2017 | 12:43 AM
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Jesus that thing is a monster.
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Old May 21, 2017 | 02:24 AM
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No

Dyno sheet on the left: 1.05 vs 1.45 - no other changes. 24.5psi
1.45AR is the Blue lines and 1.05AR is the Red lines.

Dyno sheet on the Right is the same 1.05AR dyno in Red lines and a higher 26.5psi 1.45AR dyno in Blue lines.

Dyno sheet on the right: 1.05 vs 1.45 - +2psi. 26.5psi
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Old May 21, 2017 | 12:52 PM
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could your share your injector/fuel pump/fuel pressure setup? and the injector duty cycle at this power level, thanks !

Originally Posted by JZG
So now that the drift season has finished we went back to the dyno to try out the 1.45 turbine housing (was 1.05). This is a back to back test. The only other change was larger primary injectors. I was hoping for another 40- 50hp all said and done so the result was a surprise.

Dyno sheet on the left: 1.05 vs 1.45 - no other changes. 24.5psi
The engine made more power through most of the rev range - same boost, same AFR, same ign timing. Compressor speed was 1000rpm lower at the same boost (99000rpm).

Dyno sheet on the right: 1.05 vs 1.45 - +2psi. 26.5psi
Then we tried 2psi more and got a decent increase power. 2 psi was it though - we're out of either w/gate spring or compressor, or both. We ran out of time on the dyno so I did not get a chance to change ignition timing etc so there is potentially a little more power left on the table.

Worth noting - since I built the engine it's done done 2.5 drift seasons (2.5 years) and a heap of practice days and dyno testing (about 50 days at the track) and still appears to be strong. I'll pull it down for inspection before next season, just to be safe.


S5 89-91 13B semi-pp
Stock upper intake & throttle body, modified lower intake
9180, 1.45 turbine (was 1.05), twin Tial 44 gates
4in exhaust
Link G4 ecu
IGN-1A coils
E85 fuel
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Old May 21, 2017 | 03:48 PM
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Originally Posted by Alpine
could your share your injector/fuel pump/fuel pressure setup? and the injector duty cycle at this power level, thanks !

2x 044 pumps, 70 psi base fuel pressure, 4x Siemens 220lb injectors. 86% duty cycle.
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Old May 21, 2017 | 04:30 PM
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Originally Posted by JZG
2x 044 pumps, 70 psi base fuel pressure, 4x Siemens 220lb injectors. 86% duty cycle.
Damn, so your pumps are working at 96.5 PSI at full boost?

I'm looking for similar numbers, but think I'm likely to run out of turbo given I'm limited to a 0.92 AR with the IWG 9180. I was planning to run 45 PSI and only have mine working at ~75 PSI with 30lbs from the turbo.

Skeese
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Old May 22, 2017 | 02:48 AM
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^ You'll be choked up before 600 with that 0.92. Mid and low low will be solid. But you'd need a much larger hot side to hit 650-700.
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Old May 22, 2017 | 07:26 PM
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Originally Posted by mannykiller
^ You'll be choked up before 600 with that 0.92. Mid and low low will be solid. But you'd need a much larger hot side to hit 650-700.
In the event that happens could I just remove the wastegate actuator and bracket and swap to a larger external wastegate housing and an external gate manifold? Or is the turbo core designed around the IWG?

I've been wondering for a while as I'm thinking the turbo may well become the choke point of my motor.

Skeese
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Old May 22, 2017 | 08:18 PM
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The "Super Core" (compressor housing, wheels and center housing) is the same for EWG and IWG versions.

Only ones that are different are the Indy Car turbos of the same sizes (6758, 7163 and 9180) that have a different compressor cover without the BOV and a 3 bolt inlet. Even these have the bolt holes for the IWG actuator bracket on the compressor back plate though.

So yes, you could swap from the 0.92AR IWG exhaust housing to the 1.05AR or 1.45AR EWG exhaust housings with a change of manifold and possibly modifications to the downpipe and oil/coolant lines (if you don't custom make the manifold to place the turbo in the same location as the IWG manifold).
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Old May 22, 2017 | 09:29 PM
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Originally Posted by BLUE TII
The "Super Core" (compressor housing, wheels and center housing) is the same for EWG and IWG versions.

Only ones that are different are the Indy Car turbos of the same sizes (6758, 7163 and 9180) that have a different compressor cover without the BOV and a 3 bolt inlet. Even these have the bolt holes for the IWG actuator bracket on the compressor back plate though.

So yes, you could swap from the 0.92AR IWG exhaust housing to the 1.05AR or 1.45AR EWG exhaust housings with a change of manifold and possibly modifications to the downpipe and oil/coolant lines (if you don't custom make the manifold to place the turbo in the same location as the IWG manifold).
Good to know the option is out there. I'm gonna see what she'll do as is and go from there.

Skeese
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Old May 23, 2017 | 02:37 AM
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Random question but what spark plugs and dwell are you using?

thewird
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Old May 23, 2017 | 05:11 PM
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Originally Posted by thewird
Random question but what spark plugs and dwell are you using?

thewird
NGK R6725. 4ms
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Old May 24, 2017 | 05:52 AM
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Using a voltage booster for the coils ?
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Old May 24, 2017 | 07:31 AM
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Originally Posted by JZG
NGK R6725. 4ms

AWESOME numbers, and findings!

Any reason you guys are using the R6725 over the R7420?
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Old May 24, 2017 | 10:30 AM
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Originally Posted by KNONFS
AWESOME numbers, and findings!

Any reason you guys are using the R6725 over the R7420?
It could have to do with the Platinum vs. Iridium debate in which most people would prefer an Iridium or Copper Plug over Platinum in boosted applications. Honda and Supra guys swear by this. The R7420 gets my vote out of these two.

Otherwise we have tons of other 21mm options, most of which referenced in this thread: https://www.rx7club.com/single-turbo...1022355/page4/
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Old May 24, 2017 | 12:08 PM
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Originally Posted by BLUE TII
The "Super Core" (compressor housing, wheels and center housing) is the same for EWG and IWG versions.

Only ones that are different are the Indy Car turbos of the same sizes (6758, 7163 and 9180) that have a different compressor cover without the BOV and a 3 bolt inlet. Even these have the bolt holes for the IWG actuator bracket on the compressor back plate though.

So yes, you could swap from the 0.92AR IWG exhaust housing to the 1.05AR or 1.45AR EWG exhaust housings with a change of manifold and possibly modifications to the downpipe and oil/coolant lines (if you don't custom make the manifold to place the turbo in the same location as the IWG manifold).
Yes. Worth mentioning I switched the 1.05 EWG housing to the .92 IWG housing. Direct swap aside from a new manifold and DP.
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Old May 29, 2017 | 09:57 PM
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thanks !

wow 70psi base, was there a particular reason to use such a high base fuel pressure? or was it just easier than installing extra injectors?

Originally Posted by JZG
2x 044 pumps, 70 psi base fuel pressure, 4x Siemens 220lb injectors. 86% duty cycle.
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