Single Turbo RX-7's Questions about all aspects of single turbo setups.

4" Complete Exhaust System Build

Thread Tools
 
Search this Thread
 
Old Jul 9, 2008 | 04:35 PM
  #1  
JEROME's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
 
Joined: Jun 2008
Posts: 230
Likes: 0
From: FLORIDA
Thumbs up 4" Complete Exhaust System Build

Hello Board. I would like to inform you that in the coming two weeks I have an engineering firm produce a custom 4" Exhaust System for my FD3S. The firm has provided me with photos of an exhaust system that was designed for an EVO using 3" Stainless Steel + V-bans. The construction look to be first class and I thought I would share my experience. This will be my 3rd and final attempt so I'm go for 4" system. Here are some photos of the EVO's exhaust. I will ask them to make a jig so that if anyone want to go this route. Please let me know what you guy think.











Here are some photos of my current FD exhaust



Reply
Old Jul 9, 2008 | 04:38 PM
  #2  
zack4173's Avatar
Rotary Enthusiast
Tenured Member 10 Years
iTrader: (3)
 
Joined: Jan 2006
Posts: 1,020
Likes: 0
From: Bonney lake Washington
damn nice cant wait to see the final product
Reply
Old Jul 9, 2008 | 04:43 PM
  #3  
silentblu's Avatar
Rotary Enthusiast
Tenured Member 15 Years
iTrader: (1)
 
Joined: Dec 2004
Posts: 764
Likes: 1
From: california
the picks of it on the car does not look like a 3rd gen
Reply
Old Jul 9, 2008 | 04:46 PM
  #4  
The Driver's Avatar
Diamond Cut Seven
Tenured Member 15 Years
iTrader: (4)
 
Joined: Apr 2006
Posts: 1,446
Likes: 1
From: with all the rare parts
Originally Posted by silentblu
the picks of it on the car does not look like a 3rd gen
+1

Still awesome though!
Reply
Old Jul 9, 2008 | 05:21 PM
  #5  
teknics's Avatar
Rotary Enthusiast
Tenured Member 10 Years
iTrader: (4)
 
Joined: Dec 2002
Posts: 830
Likes: 0
From: wayne, nj
those pics are of an evo, he stated that.

for such a well designed product i find it odd they couldnt prevent the tip from hitting the bumper, thats relatively easy to fix from an "engineering" standpoint.

kevin.
Reply
Old Jul 9, 2008 | 05:22 PM
  #6  
onefast93RX7's Avatar
Full Member
Tenured Member 10 Years
iTrader: (5)
 
Joined: Jun 2007
Posts: 217
Likes: 0
From: Texas
looks awsome..
Reply
Old Jul 9, 2008 | 05:26 PM
  #7  
GoodfellaFD3S's Avatar
Original Gangster/Rotary!
Veteran: Army
Tenured Member: 25 Years
Liked
Loved
iTrader: (213)
 
Joined: Mar 2001
Posts: 30,782
Likes: 641
From: FL-->NJ/NYC again!
I had A-Spec make me up something similar over a year ago, it uses diesel-style flex sleeves and slip couplers....be prepared for a lot of noise
Reply
Old Jul 9, 2008 | 07:26 PM
  #8  
Howard Coleman's Avatar
Racing Rotary Since 1983
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (7)
 
Joined: Oct 2001
Posts: 6,279
Likes: 724
From: Florence, Alabama
hello noise.

rotaries make, uh, alot more noise than an evo.

you will love it for five minutes.
Reply
Old Jul 9, 2008 | 07:28 PM
  #9  
GoodfellaFD3S's Avatar
Original Gangster/Rotary!
Veteran: Army
Tenured Member: 25 Years
Liked
Loved
iTrader: (213)
 
Joined: Mar 2001
Posts: 30,782
Likes: 641
From: FL-->NJ/NYC again!
I ended up going with an Apex'i GT spec for the rear section (which UPS dented because they're incompetent idiots), and ordered one of the Active Tailpipe Silencers (which I'm still waiting on).
Reply
Old Jul 9, 2008 | 07:30 PM
  #10  
bencb44's Avatar
Teddy bears have claws
Tenured Member: 20 Years
iTrader: (2)
 
Joined: Aug 2004
Posts: 360
Likes: 0
From: Eugene/Springfield, OR
the pic with the tip hitting the bumper is his current setup
Reply
Old Jul 9, 2008 | 07:33 PM
  #11  
Turblown's Avatar
Turn up the boost
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (12)
 
Joined: Dec 2001
Posts: 7,174
Likes: 236
From: Twin Cities, MN
Originally Posted by howard coleman
hello noise.

rotaries make, uh, alot more noise than an evo.

you will love it for five minutes.
Haha, open dump on an evo is quiter than a 3" exhaust on an rx-7...
Reply
Old Jul 9, 2008 | 07:42 PM
  #12  
JConn2299's Avatar
reliable performance
Tenured Member 10 Years
 
Joined: Feb 2001
Posts: 383
Likes: 1
From: MA, USA
So it's bigger. Does that necessarily mean it's better? I'd have to see before and after dyno results versus a 3 in. system to be convinced there's any significant difference. The dynamics of exhaust flow can be tricky.
Reply
Old Jul 10, 2008 | 04:04 AM
  #13  
KaiFD3S's Avatar
SINFUL7
Tenured Member 15 Years
iTrader: (37)
 
Joined: Apr 2004
Posts: 6,574
Likes: 1
From: Alaska
Originally Posted by JConn2299
So it's bigger. Does that necessarily mean it's better? I'd have to see before and after dyno results versus a 3 in. system to be convinced there's any significant difference. The dynamics of exhaust flow can be tricky.
People dont do it for more HP but for quicker spool of the turbo...
Reply
Old Jul 10, 2008 | 04:05 AM
  #14  
KaiFD3S's Avatar
SINFUL7
Tenured Member 15 Years
iTrader: (37)
 
Joined: Apr 2004
Posts: 6,574
Likes: 1
From: Alaska
Let me know when this is done and if they can use Borla xr1's instead of magnaflow...
Reply
Old Jul 10, 2008 | 06:38 AM
  #15  
Azcamel's Avatar
Put it in her butt
iTrader: (1)
 
Joined: May 2008
Posts: 848
Likes: 0
From: Tucson
if you put in the silincer you will lost lots of HP, i know i did, your better off with another resonator that is bigger in width and length
Reply
Old Jul 27, 2008 | 08:53 PM
  #16  
JEROME's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
 
Joined: Jun 2008
Posts: 230
Likes: 0
From: FLORIDA
Preping For Exhaust

Last edited by JEROME; Jul 27, 2008 at 09:00 PM.
Reply
Old Jul 27, 2008 | 08:59 PM
  #17  
JEROME's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
 
Joined: Jun 2008
Posts: 230
Likes: 0
From: FLORIDA
PREPING FOR EXHAUST WORK TO START THIS WEEK.







Reply
Old Jul 27, 2008 | 09:06 PM
  #18  
mono4lamar's Avatar
In the burnout box...
Tenured Member 10 Years
iTrader: (32)
 
Joined: Oct 2003
Posts: 4,453
Likes: 2
From: New York
^ Those oil coolers are huge and the "front mount" is tiny. Do you plan on road racing this?
Reply
Old Jul 27, 2008 | 09:16 PM
  #19  
JEROME's Avatar
Thread Starter
Full Member
Tenured Member 05 Years
 
Joined: Jun 2008
Posts: 230
Likes: 0
From: FLORIDA
Thumbs up

Originally Posted by mono4lamar
^ Those oil coolers are huge and the "front mount" is tiny. Do you plan on road racing this?
Thanks for the reading my post. The front mount looks tiny, but it is very misleading. The front mount cools like there is no tomarro. The change in termerature from the hot side to the cold side is night and day, The core is made up of 3 individual spearco tube and fin cores. The core is 9" thick, and no problem with heat soak. I be chilling.





Reply
Old Jul 27, 2008 | 10:50 PM
  #20  
stylEmon's Avatar
FC since 99
Tenured Member 15 Years
iTrader: (2)
 
Joined: Feb 2006
Posts: 2,712
Likes: 2
From: PHL
Originally Posted by JConn2299
So it's bigger. Does that necessarily mean it's better? I'd have to see before and after dyno results versus a 3 in. system to be convinced there's any significant difference. The dynamics of exhaust flow can be tricky.
Pressure differential. Its going to make a world of difference.
Reply
Old Jul 27, 2008 | 11:20 PM
  #21  
mono4lamar's Avatar
In the burnout box...
Tenured Member 10 Years
iTrader: (32)
 
Joined: Oct 2003
Posts: 4,453
Likes: 2
From: New York
I knew it was going to be one of those strange deep cores. I forget who did the testing but they concluded that any core longer than 18" doesn't yield much more heat exchange. They also found that cores thicker than 3.5" was the same story. I'm not sure if they figured any figures with multiple cores but I'm sure that will make a difference.

Also, in reference to the "jig" to be made. Every turbo kit is going to need to have a different downpipe route. Unless you're going to market these for the factory twins I see easy fitment issues.
Reply
Old Jul 28, 2008 | 12:11 AM
  #22  
KAOFD780's Avatar
JDM
 
Joined: Mar 2008
Posts: 60
Likes: 0
From: Rotary Heaven
I would be so interested in ordering this 4" exhaust unless someone can tell me which manufacture makes one this big. Just to clear things up, its 3" from turbo to muffler, the muffler tip is 4" yes?
Reply
Old Jul 28, 2008 | 12:22 AM
  #23  
88SE_HI's Avatar
Senior Member
Tenured Member 15 Years
iTrader: (2)
 
Joined: Jun 2007
Posts: 331
Likes: 2
From: Hawaii
Looks insane...
Reply
Old Jul 28, 2008 | 01:10 AM
  #24  
twisted7's Avatar
Jake
Tenured Member 15 Years
iTrader: (3)
 
Joined: Aug 2005
Posts: 982
Likes: 0
From: Columbus
Originally Posted by KAOFD780
I would be so interested in ordering this 4" exhaust unless someone can tell me which manufacture makes one this big. Just to clear things up, its 3" from turbo to muffler, the muffler tip is 4" yes?
NO, 4 inches from the turbo back.
Reply
Old Jul 28, 2008 | 07:15 AM
  #25  
Azcamel's Avatar
Put it in her butt
iTrader: (1)
 
Joined: May 2008
Posts: 848
Likes: 0
From: Tucson
nice work, esp on the heat shielding.
Reply



All times are GMT -5. The time now is 12:41 AM.