Tuning an FD for track use
 

Hello all,

I have tried searching on this part of the forum for this but i cannot find a topic with concentrated information regarding this.

As a new owner of an FD, i am wondering how this car should be tuned in order to stand and survive track use.

What would a good list of mods be, starting with the more important ones?

Obviously this will differ from person to person but i think a general rule of thumb would exist.

Although newbie to owning a rotary engined car, i have had a lot of experience around using a car on track so a more general list for me would be the following...

1) Cooling - Keeping temps down - Engine healthy
2) Tires - Choosing a grippy, right size tire
3) Brakes - Choosing the right compound, rotor combo. Cooling of the rotors
4) Seating - Choosing a nice, firm setup that will help to connect more with the car and its handling.


I imagine the list above as the very basic for someone who wants to track his FD.
Then, if we are thinking upgrading, increasing the specs, what sounds logical to me is ...

5) Suspension - LSD
6) BBK
7) Power / ECU / Ignition
8) Aero

Calling to owners who have more experience than me.

Anyone could provide some information based on your previous experience?

Thanking you in advance,
Konstantinos.

Howards thread on chassis set up is a pretty good place to start. Some of the other things you mentioned you'll have to find individual threads on.

https://www.rx7club.com/suspension-w...-setup-723617/

I'm LS-swapped, so can't help you here...

Are you competing or just laps? If competing, rules will likely dictate tire choice. If doing track days and tenths of a second don't matter much, you could go with a good Extreme Performance tire like RE71R, Dunlop ZII StarSpec, Hankook RS3/RS4, etc.

I'm running Nitto NT01, which are streetable Rcomps. Pretty happy with them, though they're more than a second off the pace of Hoosiers...

Size: Honestly if you're not competing just about any size will do, from 225/50-16 stock sizes all around up to whatever. I've run 255/265, 255/275, 245/275, and currently on 235/40-17 front and 275/35-18 rear NT01s for my trackable "street" tires. Plan on getting Hoosier R7s in 245/40-17 and 275/35-17 for my track wheels at some point this year, but $$$...

I run Carbotech XP10, pretty happy with them. Easy on rotors, dust and noise aren't too terrible, and I've never had any issues with them overheating.

I have these carbon fiber backing plate/duct thingies on my fronts, no other ducting. If you're on good pads you should be fine without any.

I'm still on stock seat, with about 2" of padding scooped out from the seat bottom. Considering getting a Cobra Imola, but fitting a race seat without losing headroom might be an issue. There are threads on seats in the forums...

Coilovers will definitely improve trackability of the car, but don't get shite coilovers... Might hold off on LSD as the factory Torsen might suffice.

Depending on power level, probably not necessary.

Reliability first, then power!

99+ rear wing works pretty well. Of course you can go bigger and run a giant splitter with diveplanes and canards. But not necessary...

A lot depends on whether you want to track for fun or want to be competitive and as fast as possible.

I tracked a 100% stock FD for three years and my observation is the only modifications you absolutely have to do is cooling and brake pads and mandatory on that list is getting dual oil coolers. Close second after that is you should upgrade your radiator and SMIC and install a downpipe followed by upgraded brake pads. Everything else is not necessary unless you are racing. Of course you will be giving a lot of point-bys, but it doesn't necessarily matter how fast you are to learn how to drive on a track. In fact, it's probably better to be a little slower if you are a novice.

After cooling, I would focus on your suspension. Read Howard's thread.

Last is HP, but when you start increasing this, it throws everything out of whack. You need to design your entire car around your HP goals. I am currently pushing 300 rwhp and think that to 400 is the sweet spot for road racing. When you start going faster, you will find stock wheel sizes are inadequate which means bigger wheels and when you get bigger wheels, you will probably find the stock brakes are inadequate (so far, mine are ok). Then you will find the stock seats don't hold you in. Then you will need a roll bar for the race belts. The drivetrain will also get stressed from the added HP you are running through it. You may need a transmission and differential coolers and two disk clutches. And before you know it, you will have a full on race car that can't be driven on the street.

If headroom is an issue, I recommend cutting out the rear seat mounts and fabricating a simple fixed mount bracket for a bottom-mount seat. That's the lowest you can possibly get.

Sparco's steel tube seats are actually the lowest because the bottom of the seat is made out of a pad suspended on vinyl straps. Their hold leaves somewhat to be desired, but they're very comfortable.

Fritz has some great info in his build/video thread. Look in the build threads of others in the 3rd Gen section to see similar experiences.

Is your car stock? What trim is it?

In order to survive 20 min track sessions, things you're going to want to STRONGLY consider are:
-dual oil coolers
-aftermarket radiator
-aftermarket intercooler or water injection
-aftermarket brake pads

I'd call those the bare minimum to get going on track. As pointed out previously any good sticky street tire in an appropriate size for your wheels will work well. If you can fit with a helmet and the stock seat, then use that for the time being as it's hard to get a good aftermarket seat to fit.

Thanks for the input guys, really appreciated. :icon_tup:

Work has been crazy and i hadn't had time to go through them in quiet all these days.

The car is a track-prepped FD, fully stripped and fully caged.
The part where things are a bit messed up, is that i have actually never driven this car or any FD in the past for that reason :blush:

The car comes from a friend, the motor is healthy, bridge ported, single turbo and at the moment is making 360whp.
It has custom bigger radiator and a FMIC.
I have already bought a few upgrade parts to take it to 450whp, if all is well, so this is the power i am expecting to drive it on track with. (I write this to give a better idea about what tire, brakes and cooling should be able to work with)

The car is now fitted with some Bride reclining bucket seats, Low Max i think.

Suspension is a Bilstein with yellow springs :scratch:, which will have to be replaced as soon as possible, brakes are stock and the same applies for the stock 16'' wheels. :scratch:

Generally i know where about i am going but your input has helped bringing some aspects like the oil coolers in my attention.

I had a track spec S2000 which i sold a few months ago, i work at Spa Francorchamps and Nurburgring and i think that the driving skill is enough to make the car work hard work.
The car is mostly going to be driven in those two tracks and apart from very hot days which are not that often around here, the norm is cool temperatures.

I also have my Voltex replica wing from the S2000 which i kept and i would like to adapt to the FD.

Budget is not endless, as i am still waiting to drive the car a bit first and see what it will ask for.

Based on the above and your guys knowledge, how would you go about improving this platform?

Thanks again for your input!

If you're going to track the ring and Spa first thing to do is Cooling and brakes.
Go Vmount and put twin oil coolers on it.
Tires and brakes would be 17" 255/40-17 and some Porsche brakes or ap racing.
If you bump up the power you will need water injection.
Best try to make contact with this guy from the UK ;-)

Custom valved Bilsteins can be quite good and without knowing what the spring rate of the "yellow springs" are I would at least drive it once before changing them out to make sure you actually need to upgrade suspension.

Sometimes a front mount can cause heat issues since it is heating up the air before it reaches the oil cooler(s) and radiator. As someone else suggested the best setup would be a vmount and then also running water or water/meth mix is highly suggested by almost everyone making 350+ on this forum.

What is the engine management currently on the car?

I don't know what seats specifically fit in an FD but there have been some really good deals on seats coming out of Ireland and England lately. Check out DemonTweaks and MurrayMotorsport for seat selections. I recently ordered an OMP WRC-R seat and brackets from MurrayMotorsport and it was around $500 including shipping which is an insane deal on seats compared to the other options in the U.S. They also carry Sparco seats.

I second the suggestion of Carbotech brake pads as we have run these on my cousin's Honda Prelude (don't worry I'm currently trying to find an FC to build and race instead of a Honda...) during 12 and 14 hour endurance races and they never faded while pushing hard lap after lap and still had quite a bit of meat left after being abused for hundreds of laps. Brake rotors kept up nicely as well and they were just cheap blanks from the auto parts store. Although, the engineers who started Carbotech broke off because of some business politics reasons and they started their own company called G-Loc and they use the same compounds as Carbotech.

Sounds like you have a pretty epic platform to build off of though. Make a build thread! Also I'm extremely jealous of your track choices. I have countless hours in racing simulators going around the Nordschleife and Spa. I feel lucky that I have an HTC Vive now so I can get somewhat close to experiencing the elevation change and being immersed in the beauty of those circuits but obviously going there for real would be the most desirable :) I've been to the Nurburgring once but the Nordschleife was not open to the public that day so we were only able to go through the museum and walk through the GP pits. I would love to be able to attack that course in my FC someday...

Hello Nabu,

As others have mentioned, tracking a turbo rotary is all about managing heat. I have had experience taking a caged FD from stock twins at 320 RWHP to a single turbo at 420 RWHP. These are my observations and opinions:

1) I ran stock brakes with a variety of aftermarket rotors and pads, you will need larger brakes to manage the heat dissipation with the power you are seeking.
2) Bigger brakes usually requires bigger rims, I run 18x10.5 rims and 285/30/18 tires.
3) The OEM transmission is good to about 350 RWHP, beyond that I started loosing third gear regularly. Four transmission changes in one calendar year of racing. I now run a 4-speed G-Force dog-box transmission.
4) You may be able to help here by installing a pump and oil cooler for the transmission. I would also fab up a heat shield between the exhaust system and the transmission.
5) I would fab up an oil pump and cooler for the differential. It doesn't need to be too big.
6) I would install a oil catch can system as described by Damien.
7) I would think about a Lexan windshield, I broke many glass ones before switching.

Good Luck,

Guy

Ok, it starts making sense now.

Apparently all the European models have dual intercoolers to start with, so this is one thing less to worry about.
At least i can start with those and if the readings on the gauges say differently i can then start thinking of upgrading.

Lavitz, the car is now running on an Apexi Power FC but i have already bought an Adaptronic from a member on here. So this is going to be changed soon.

As for the suspension, i will for sure give it a run or two like this before upgrading but since these are pretty basic shocks i am pretty sure they won't be up for the task.

Carbotechs in Europe tend to be overpriced (when ordered from the UK dealer) and a pain in the a$$ to get from the US. (customs etc)
So for some time now i have switched from XP10s to Carbon Lorraine brake pads which i used lately on my S2K.
Same performance as Carbotechs, easy to source but also pricey.

Pads and rotors are going to be changed as i want to know exactly how much tear and wear the car has, so i am still calculating costs and debating if it would be worth it to look for a BBK instead of putting everything new just to see it is not performing and then having to go through the same expenses again.

If you ever decide on visiting either Ring or Spa, i will be more than happy to help out in organising your trip and allocating your $$$ as best as possible.
Just drop me a pm.

Guy, i see a lot of things i don't like in your post :lol:

Trasmission, differential? :(

Do you have data like, how much time of full attack these can handle before starting to overheat?

Also, what is causing the 3rd gear miss?
Sounds strange enough to be related with the power increase. :scratch:

From what i understand you are talking about proper racing so that means that there is no mercy (like cooling down lap) before the end of your sessions.
Sounds about as hard of a beating as a car could handle, so your inputs can be very helpful for extreme cases.

Do you guys think i should try with the 16s''?
They seem to small for the power that car will make.

On the S2K i was running, 18 x 10.5 and 18 x 10 with 285 and 265 with just 285hp.
Without saying that this was absolutely correct, i have found that the more rubber i could fit, the better the overall handling and grip was.

For track use, would you recommend 17 or 18?

Cheers guys :)

https://cimg1.ibsrv.net/gimg/www.rx7...c087a4359c.jpg


https://cimg2.ibsrv.net/gimg/www.rx7...099131b1f3.jpg


https://cimg3.ibsrv.net/gimg/www.rx7...285eb95011.jpg

Love the car! Wish I could flog that thing around the ring... Shooting flames at all the Porsche's and BMW's lol.

After racing some endurance events I have become convinced the driver and how they shift plays a very large factor in transmission life. We have made stock FWD transmissions last 24 hours straight as long as you slow down your shifts and let the synchros have just a split second more time to get everything matched up before slamming it into gear. Also, avoiding any curbing helps the transmission quite a lot as well so you are not sending shock loading/unloading through the gears. I wasn't aware of any transmission issues on the FD at 350+ HP levels but then again I have not raced an FD at those power levels. Adding a pump and cooler is never a bad idea.

I personally like 17" wheels for looks and the tire choices available. Getting tires for 18's isn't difficult either. You should decide what BBK you are going to go with and choose wheel size based on that.

Not miss.

The torque spreads the transmission case, reduces the gear mesh and strips the teeth off 3rd gear.

I have done this with as little as 400rwhp in my 2500lb RX-7.
If you liked lots of wheel and tire on the S2000 you will love it on the FD as well.

I run 18x11 +45 with 295/30-18 Ventus TD front and back on stock body FD (rolled fenders).

I used a 14" Wilwood front BBK.
Something with a thicker rotor and thicker pad might be even better, but will cost more. Check out SakeBombs offerings (Wilwood and AP).

I don't track. Just Auto-x, Kart track sprints and hill climbs. So, I stopped myself from posting in a track thread and then Guy posted everything I was about to anyways...

The 3rd gear blowing up isn't the syncros. It happens at the top side around 7k rpms or close to the max torque range. It's a combo of heat and torque. The faster the driver the more heat and when that's combined with 400 HP boom goes the trans.

I've lost 4 but currently have a trans cooler and OS giken gear set that has the upgraded gears and shaft.

I believe the the shaft is flexing along with the case expanding and boom. 3rd gear is right in the middle so it makes sense.

The biggest thing you have to worry about is how hard the driver pushes the car. A very experience driver is going to really need all kinds of upgrades. You have to build the car around the driver.

Cars like the one Finger lock/Guy has developed can be driven by a pro and keep going and I wouldn't be surprised if he has 50k invested in it. That may be overkill if you have never driven an FD at speed. Driving a spec miata and getting the most out of it is a joke compared to driving a 350HP 2600 pound FD.

You could write on book on what the FD needs to become a reliable race car and as mentioned above it's going to take a decent size budget because the chassis is extremely capable.

Very slow progress but i have a big collection of all the parts i will be needing by now...

Building the car from bottom to top, so it is as fresh as possible and without any doubts about what going on under...

At the same time, some stuff regarding ignition, ecu, sensors etc are being updated with the same principle.
To know that everything is working well, is in good condition and have good monitoring later when the time to drive comes.

PS: It really really needs wheels :crying:

Flynn, it makes sense as you write it, and that also gives a reasoning why not a lot of people are having the same issue.
Of course when something is dependant on use the end result will change as the driver changes.

Which trans cooler are you using and where is it located on the car?

3rd gear failing under stress is common on most rear drive transmissions because the 3rd gear's driven gear is on the part of the output shaft where it is unsupported except for a small roller bearing inside the input shaft. Because the gears are helical-cut, they put end loads on the shafts, The output shaft thrusts rearward and the input shaft thrusts forward, and when this happens the case is also getting warped apart, spreading outwards at the top, which really hurts gear mesh. A hot case warps more easily...

So, after tenth months of waiting since i bought the car, finally work came to an end for the 2017 and i managed to fly back to Greece where i would finally drive the car.

Of course the 10 months of waiting weren't enough for the car to be properly ready until i got there (that is just ironic on my part as always the people that tend to work on cars leave everything for the last moment) and of course the only place i wanted to shakedown the car was... at the track.

Long story short... I fly back on Friday and on the weekend the car is supposed to do a two day trackday, so i can get in terms with it and see what is lacking of what needs upgrading.

The car was so much not ready, that the mechanic finished at 04:20am with mounting the wheels on and at 08:00am we were again at a garage for alignment.
On the way to the track which was 100km away he was and that continued for the first 3 sessions on the track.

Fortunately, for the car's sake, it was pouring rain so i never had the opportunity to properly push it or up the boost but that seemed to be ok in my books as it was the first time ever that i was driving an RX-7 and i needed my time with it as well.
Sunday was looking to be dry so i didn't mind some testing in the rain on Saturday.

Temps were good, engine sounded and pulled great, the tune was getting better and better as we run through the sessions and kept altering it a little bit, all in all a great day.
At some point i thought, what the hell i feel comfortable enough in it and how it works so i might as well start giving some taxi laps to friends.

Well,on the 9th lap and as i exited a corner everything stalled and the car wouldn't start up.

Problem: As the car is stripped and it doesn't have the front fender inner wheel protection, water was being pushed in from the front right wheel every time i run over a certain spot on track, leading to a small leak on the ECU's harness and finally reaching down to connector's of the ECU.
Short circuit, end of day 1, end of story.

The ECU has been shipped back to Adaptronic and i have been left with no car once again :(

My first lesson after driving an RX-7 for half a rainy day is...

1) Don't drive it on the wet without having some type of protection from water coming in from the wheels.
2) Make sure all the sealing rubbers are fresh and doing their job correctly.
3) Don't place your stand alone ECU, vertically with the connector's upside on the passenger's feet.

To dispose the bitter aftertaste and all the money wasted in the process at least i now know the engine is ok, the car runs great, it drives superb and the handling is something i really am looking forward in experiencing again.

A few stills from the rainy Saturday and i also have some video that i will upload at some point later on.

https://cimg5.ibsrv.net/gimg/www.rx7...fd448307bf.jpg
https://cimg9.ibsrv.net/gimg/www.rx7...1c30ec7acb.jpg
https://cimg4.ibsrv.net/gimg/www.rx7...6fcd62070d.jpg


I will keep on posting my updates and experience with the car here for the laugh or sorrow and maybe someone actually benefits from all this.

My 2 cents,
​​​​​​​Kostas.

Hey Kostas,
funny to find you here, been a big fan of OLH since I found your Chanel. Came from an MX-5 but now I'm an FD owner too. Looking forward to the updates in this thread to get some inspiration for my build! It's sad to hear, that the water messed up your first driving experience!
Greetings from Germany,
Felix

Hello Felix,

Funny to find OLH followers here!! :)
I wouldn't expect a lot of RX7 owners but at least now we are 2 :)

That said, i am not the long bearded Kostas with the MX-5, but the blond short haired K-Swap S2000 Kostas :P

Regardless, i will keep this thread alive with as much updates as i can apart from the posts and the videos on the channel itself, as here there is more specific knowledge to be found and shared.

Maybe we can even lap the Nurburgring together next year!!

Greets from Greece :)

Hey Kostas,

doesn't matter if you're the bearded kostas or not, you have an FD :hah:

Looking forward to this thread and it would be awesome to lap the ring next year!

Greetings
Felix

U can see my build thread for my endurance race FD3S

https://www.rx7club.com/build-thread...e-car-1090770/

Says page not found.

link update

https://www.rx7club.com/build-threads-292/my-st-3-fd3s-build-thread-restore-jdm-endurance-race-car-1090770/

Hmm, this looks like reading material for tomorrow morning with a hot cup of coffee!!
Lots of info and pics there should do the job!

Thanks for sharing :)

On another note, we just made a small clip from the few drives i had with the car until now (3 in total) and a rough narration of what it is about.

I hope some of you might enjoy this...

After the last shakedown in my local track in Greece i realised what has been said already earlier in this post but praised in general by all RX-7 owners.

Cooling is key.

The cooling system on the car i bought was custom alright but it was made with the perspective that they were keeping the stock turbos.
Nevertheless, when i bought it - it was signle turbo already meaning that the cooling wouldn't be sufficient and especially on track.

That said the car lasted only 3 laps, in small boost before reaching 104 celcius ECT.

So the next step is to redo all the cooling system, adding an as large as possible radiator and bigger intercooler in a v-mount setup.

Thankfully these boards have lots of information and pics from different setups so i can lay eyes on :) :)

Really enjoyed that video. Looks like you guys are really passionate about cars and it shows. What are your plans suspension wise? Looks like the car has a lot of squat and roll with the current setup... Exhaust sound is just about perfect though!

Thanks a lot for the kind words Lavitzlegend :)

It is always nice finding people who like the content and enjoy their cars as well.

The car certainly needs suspension and the one and only way i was thinking of going was Ohlins.
A small change of plans though as it looks like there could be another product, which looks and sounds promising enough to make me change my mind and try that instead.

Lot of times it happens with people that we want to discover something new, be the first to try something that others can relate and like after.
As this could be the case, i could give it a try.
Ohlins will always be there in the end and wasting some money down the drain is something i think all RX-7 owners are familiar with :P

Your comments about the squat and roll are spot on! The car is on some Bilsteins with HKS springs and dives in the corners taking a lot of angle.

Suspension is the first thing i am going to tackle after all the cooling of the car is sorted. :D

PS: For the track the exhaust sound might be perfect, but getting to or away from the track is another issue :P

Regards,
Kostas.

And here is the onboard from that day.

2 laps around my local track at Athens Megara Circuit.

The car matched my previous lap time with my Honda S2000, without even driving it properly.

Power does really make a difference !

@fritz - 50k if you do it all correctly the first time. :)

Small update regarding the build of the car and an issue that i might had at the tracks of Spa and Nurburgring.

Trackdays at Spa have a noise limit of 103db for the most part.
There is a total of 3 days in the whole of 2018 which can go to 107db.

When driving the car in Greece with its current exhaust and external setup, i realised that tt should be too loud, for Spa especially.

The exhaust was a 73mm, custom - single box and the wastegate from the turbo was releasing externally.
All in all a very nice but loud setup.

So, i got my hands on a 90mm exhaust provided from a friend, with 2 boxes in place and decided to go for the switch.
I also had the wastegate changed and is now going inside the exhaust for reduced noise.

The exhaust noise i dont mind missing as it was seriously and illegally loud for the road.
But the sound of the wastegate i kind of miss and i am thinking of a way to easily make it external again, try it out at Spa and see how this goes.
If it's ok then i will keep it like this, if not then i will have to switch it back again.

For the Ring the sound limit is 130db+ so the sound would not be an actual issue, but the marshals on TF days are very subjective and if something catches their attention in a negative way, boy you are in for a surprise.
They will start scrutinising your car until they find a reason to not let you go in...

A small Facebook vid showing how much less the noise is compared to the ones above.

What are the sound limits at the tracks you are visiting there?
Curious to know if there is people with external waste gates that are eligible to join days below 103db.

Thanks,
Kostas.

My single turbo, wastegate routed back to exhaust header, single Borla muffler (straight through, non-chambered), 3 in stainless tubing is usually 99-101 db. The only track that is strict on sound is Laguna Seca (92 db for track days, 103 db for race weekends) All other tracks in Northern California are 103 db on race weekends.

Guy

Nice info, good to know.

So your exhaust only has one back box with nothing in the middle if i got the right?
And this is below 103 db?
Interesting! :D

Anyone else with any experience on another setup out there?

That is correct, only a single muffler on the car.
Just after the muffler, my set up has a 90 degree turn out attached to a V-band clamp that allows me to point the exhaust away from the sound meter.

Guy

Excellent, that gives me some perspective on the matter.

My setup when i bought the car was identical to what you are describing.

Straigh pipe, one box, 3 inch but to my ears the thing sounds louder than 103db!
So i changed to a 3.5 inch, with 2 box, still no cat and the car sounds so much less noisy...

PS: Having looked at your videos i have to say that it sounds kind of similar to my original setup, without the external wastegate noise of course.

Thanks again Guy,
Kostas. :)

Love the youtube content, keep it up and thanks for sharing!

Thans a lot man.

Normally i should be sending the car over to Belgium in the next few weeks so i will have my first laps and episodes coming from the Nurburgring and Spa soon.

Cant wait really as in these last months i really feel that i have stalled and i am in need of some action!

The only things that scares me is what the car will ask when it hits the tracks!!

And on that last note....

As i am convinced that the current cooling setup will not cut it , i have already bought the V-Mount Kit from Rotary Works.

https://cimg0.ibsrv.net/gimg/www.rx7...e3e6a11f75.jpgFD3S Rotary Works V-Mount Kit
I dont why it its not more popular, or if there is something wrong with it but at that price, core sizes etc it looked like the way to go for me...
Yeah sure, a Greddy v-mount kit would be awesome but that cost is not for my pocket at the moment!

Cheers,
Kostas.

Nothing wrong with that kit. There are a few guys running tit. It's a good budget v-mount setup. It performs quite well out of the box and does even better with some ducting.

Also, get some more videos up on Youtube. I've been watching since Ring Banana.

Did you make your own flat door panels?

Good to know. When you say ducting,is there anything particular you have in mind or?

As for the videos, as soon as the car is here we will be bringing some on Youtube.

I think this year should have plenty of material on there as the other Kostas (with the long beard) is also getting his LFX swapped mx5 ready soon and Serxio is K-Swapping his other mx5.

So these should make for a fun season i hope!

Yes sir, you are correct.

The panels where there since i bought the car but they are custom made and cut.

When i bought the car they were just dressed up with tons of stickers on them and all i did was to remove the stickers and dress with a Suede like material.

https://cimg7.ibsrv.net/gimg/www.rx7...08d4dd6838.jpg
https://cimg1.ibsrv.net/gimg/www.rx7...9fd6a51f5b.jpg
https://cimg2.ibsrv.net/gimg/www.rx7...86cbdf16f8.jpg

And a small update....

Finally new seat and steering wheel are on the car, so now the 6 point harness are actually working.

The replica Brides that were on the car from the previous owner were more for show so they have been removed and sold.

https://cimg3.ibsrv.net/gimg/www.rx7...d1c3587b8a.jpg

So finally, after the car had some issues with the wiring sorted, it arrived in Belgium!!

Last week i drove it for the first time on the circuit of Spa Francorchamps and this weekend i had the first laps at the Nurburgring as well.

I can now officially say that the cooling system of the car was A JOKE for the kind of use i am looking to do and that water temperatures rise to 104 celsius even after 2-3 strong pulls.

Needless to say the car couldn't be driven at speed for a long period and most of the lap in any of those tracks (the Ring was bit better as it has better flow in between corners and you can carry speed even with part throttle) was cruising...

Thankfully one of the guys at work, who is the chief-mechanic of the company, started unboxing the v-mount kit to see if we have everything we need and he got a bit carried away and started working on the car! :D

Long story short, after a few hours of work the old setup was out and the V-mount with new cooler and rad were roughly on the car.
The only part remaining to be fixed now is to add a fan, as it was not matching with new dimensions of the radiator, and change some vacuum hoses for the boost controller.

As for the kit from Rotary Works, for the money it costs, it is superb.
As it was getting late and we were getting more and more tired due to a long day, we might have hurried to put the kit in so we altered a few parts as it would speed up the process.
What we found was missing from the whole thing, was instructions and of course we ended up on this forums for advice from another topic. Kudos for that!!
Apart from that, i would highly recommend it to someone that wants a good bung for buck solution in regards to his cooling.

Next day i drove the car from Ring to Spa with the new setup and at least when cruising the difference in water temp was quite big.
The non existent fan :P never came on ( i can see when its triggered from the dash ) and water just went down as soon as i started moving with a little bit of speed.

Cant wait to try this on track and see if i can manage to have fun with the big boys here for a longer time :D

Plenty of pictures and comments on suspension, brakes and engine will come in the next few days.
https://cimg6.ibsrv.net/gimg/www.rx7...74a1844182.jpg
Regards,
Kostas :)

Hello again everyone,

This time i am back with a question.

Every time i put the car on track, it seems that i have a huge spray of oil from somewhere.
It is coming somewhere from the side of the oil dipstick and it seems to be A LOT!

It sprays in that area there, on the engine, the coil packs etc.

Note that i am not running an oil catch can but even if i did, this somehow looks to be like plenty of oil vapour coming out.

Anyone else with track use, or not, even had a related problem?

I am looking into buying and installing a catch can at the moment and hopefully that will reduce the problem.

Regards,
Kostas.

My 1st guess would be the oil fill neck needs to be resealed

Also important to run about 1 quart low on track or no more than 1/2 way up the dip stick level

I checked that thing and i am pretty sure it's not leaking from there but as you can never be to certain i will triple check!

Hm, i wouldn't have guessed that could apply...
My level was almost full all the times i hit the track but now its 2 xx down on the dipstick level.

Anymore ideas that i can look for, feel free to chip in!

Regards,
Kostas.

Hello Kostas,

There is a good write up on this by Damian. I have installed this catch can set-up in my car and have had no further issues.:icon_tup:

Guy