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-   Other Engine Conversions - non V-8 (https://www.rx7club.com/other-engine-conversions-non-v-8-118/)
-   -   4g63 fd (https://www.rx7club.com/other-engine-conversions-non-v-8-118/4g63-fd-984615/)

jager_addict 02-04-12 04:08 PM

Looks good man! I'm just finishing up my sbc fc project. Well I haven't started the body yet, but I need to get a cage before that. My buddy did this swap in his fc. That car would pull the front end with slicks on it. Whoever asked about the headers for a colt, look up shearer in cleveland. That's one of their specialties.

dvo 02-06-12 12:59 AM

nice! cool to see something like this!

just startn 02-06-12 09:07 AM


Originally Posted by jager_addict (Post 10965942)
Looks good man! I'm just finishing up my sbc fc project. Well I haven't started the body yet, but I need to get a cage before that. My buddy did this swap in his fc. That car would pull the front end with slicks on it. Whoever asked about the headers for a colt, look up shearer in cleveland. That's one of their specialties.

Lol westlake huh. I know Ron, he makes no manis for the colts. Can You believe that...CLE is home of the colts :lol:. You can use other dsm manis but it positions the turbo in weird spots.

Bean4G63 02-15-12 08:27 PM

I decided to refinish my interior plastics since they were pretty beat. I used Duplicolor Adhesion promoter, flat black vinyl/fabric paint, and clear coat. Here are some pics.

Before:

http://i290.photobucket.com/albums/l...-15-34_551.jpg
http://i290.photobucket.com/albums/l...-15-56_625.jpg
http://i290.photobucket.com/albums/l...-16-10_818.jpg

After:


http://i290.photobucket.com/albums/l...-11-27_314.jpg
http://i290.photobucket.com/albums/l...-13-23_879.jpg
http://i290.photobucket.com/albums/l...-13-29_326.jpg
http://i290.photobucket.com/albums/l...-22-05_554.jpg

4G63FD 02-17-12 03:36 PM


Originally Posted by Bean4G63 (Post 10946189)
I picked up a 1993 Red R1 back in June without a motor. I have been slowly been making progress over the last few months and am in the process of getting it ready for a complete color change to Carbon Grey Metallic. I will be running a built 4G63 with a PTE6262 and should easily make 550-600whp on straight pump gas. I will be using an AEM v2 box for an ECU. The traction control and boost by gear should help put the power to the ground. I am keeping the RX7 trans + rear end. I will also have power steering and A/C. I am building it to be a fun street car. Here are some pics of the progress so far:

Mock up motor installed:

http://i290.photobucket.com/albums/l...-33-39_838.jpg

Turbo manifold:

http://i290.photobucket.com/albums/l...-37-24_499.jpg
http://i290.photobucket.com/albums/l...-22-44_204.jpg
http://i290.photobucket.com/albums/l...-55-29_851.jpg
http://i290.photobucket.com/albums/l...-34-22_377.jpg

6 bolt DSM flywheel machined for Exedy Triple Disc:

http://i290.photobucket.com/albums/l...-02-00_287.jpg

Custom FMIC:

http://i290.photobucket.com/albums/l...-42-31_280.jpg

Motor Mounts:

http://i290.photobucket.com/albums/l...-04-30_965.jpg
http://i290.photobucket.com/albums/l...-04-22_851.jpg

Car primed and ready for paint:

http://i290.photobucket.com/albums/l...-20-41_304.jpg

Nice Job man. Been working on mine for like five years, just been so busy with life I never got it finished. But how did you get the motor to sit so low, I had to cut my hood.

4G63FD 02-17-12 04:17 PM

4 Attachment(s)
Here are a few pics.

indispeed 02-17-12 06:16 PM

both cars look great!!! i'm considering putting my evo motor in my 1gen rx7....
good luck and keep up the excellent work!!

flyboy333 02-17-12 06:27 PM

Dude, that is sexyfunctional, I like your 302 throttle body haha

4G63FD 02-18-12 03:41 AM

5 Attachment(s)

Originally Posted by flyboy333 (Post 10983647)
Dude, that is sexyfunctional, I like your 302 throttle body haha

Thanks man. Not showing off or anything, but I was actually the first one I know of to put a 4G63 in a FD. Way before MAPerformance and anyone else. My motor was sitting in the shell I bought since 2006. But since I never finished it(wiring etc), I'm actually the last to do it...lol. Life happened for me, moving twice, buying properties, changing careers and now a divorce. The car sat untouched at one point for 3 years. I hope to get it running before 2012 is out though.

Bean4G63 02-18-12 06:49 PM


Originally Posted by 4G63FD (Post 10983496)
Nice Job man. Been working on mine for like five years, just been so busy with life I never got it finished. But how did you get the motor to sit so low, I had to cut my hood.

I just modified the stock subframe and dropped the steering rack. There were a bunch of things with this build that were "must have" for me.

1. Stock Hood. I hate the way any aftermarket hoods look on the FD.
2. Stock Gauge cluster. I like the way the stock gauges look and wanted to keep them all functional
3. Power steering. I feel its a must for a street car
4. A/C. Another must for a street car. Nobody likes driving around while their nuts do the backstroke in their underwear. :lol:
5. Stock DSM cam sensor. Its always worked for me and I am not a fan of the aftermarket crank trigger setups.
6. Stock Thermostate housing. I didn't want to have any cooling issues so it only made sense to keep the system cooling the way it does stock.

Bean4G63 02-18-12 06:58 PM


Originally Posted by 4G63FD (Post 10984105)
Thanks man. Not showing off or anything, but I was actually the first one I know of to put a 4G63 in a FD. Way before MAPerformance and anyone else. My motor was sitting in the shell I bought since 2006. But since I never finished it(wiring etc), I'm actually the last to do it...lol. Life happened for me, moving twice, buying properties, changing careers and now a divorce. The car sat untouched at one point for 3 years. I hope to get it running before 2012 is out though.

There is a video of 4G63 in an FD on youtube. He has the stock gauges working, stock hood etc. Video is from a year or two ago. I know I'm not the first to do it and I definitely won't be the last since the 4G63 is such a bad ass motor. They will pretty much make 550+ whp on pump gas by accident. :)

Kunz111 02-18-12 09:22 PM

Wow very nice work. 4G63 is def a motor made to make some power, if you build them right. haha There is a local performance company that has a 4G64 in a FD that has over 1000whp. The company is called Maperformance.

4G63FD 02-19-12 02:51 AM

1 Attachment(s)

Originally Posted by Bean4G63 (Post 10984741)
There is a video of 4G63 in an FD on youtube. He has the stock gauges working, stock hood etc. Video is from a year or two ago. I know I'm not the first to do it and I definitely won't be the last since the 4G63 is such a bad ass motor. They will pretty much make 550+ whp on pump gas by accident. :)

Yeah I saw the video. I think its because you guys are using a modified factory subframe. I used the Granny's speed shop V8 subframe then modified it, just so I can go V8 later if I wanted. But the 1" higher mine sits wont really make a difference. I'm using a full TEC3R standalone and a Painless elecrtical harness. The tach and speedo will work fine 'cause I have a have a speedo adapter and I have aftermarket gauges for the others. And dude...the 4G63 is the most awesome 4cyl turbo engine on the planet. I've been into them since the late 90's and I've seen them make 1000+ hp easily. You chose wisely..lol

Bean4G63 03-03-12 12:13 PM

Got the FMIC and AC condensor painted flat black and mounted today. Bump steer kit is modified and done, Sway bar is spaced, both steering rack boots are changed. Cut fittings on oil cooler and welded -8an fittings to it. Mounted oil cooler, brake master and clutch master cylinder. Painted calipers black, had rotors cut, installed new pads and stainless lines. I will be making my own ABS delete kit. The lines and valves came in yesterday but I am just waiting for a few fittings before I can install it. I also ran tthe fuel line from the sender to the fuel filter. Hoping to start the wiring this week so its all ready to go when I put the motor in.

http://i290.photobucket.com/albums/l...7-26-10_23.jpg

JKim0901 03-04-12 11:45 PM

Nice work on the manifold!

The Laser 03-10-12 11:37 AM


Originally Posted by 4G63FD (Post 10985123)
Yeah I saw the video. I think its because you guys are using a modified factory subframe. I used the Granny's speed shop V8 subframe then modified it, just so I can go V8 later if I wanted. But the 1" higher mine sits wont really make a difference. I'm using a full TEC3R standalone and a Painless elecrtical harness. The tach and speedo will work fine 'cause I have a have a speedo adapter and I have aftermarket gauges for the others. And dude...the 4G63 is the most awesome 4cyl turbo engine on the planet. I've been into them since the late 90's and I've seen them make 1000+ hp easily. You chose wisely..lol

dont say that around the honduh guys. they will say crankwalk all day :jerkit::lol:

Bean4G63 03-10-12 02:32 PM


Originally Posted by The Laser (Post 11011937)
dont say that around the honduh guys. they will say crankwalk all day :jerkit::lol:

Yeah, the 7 bolt DSM motor had an issue with crankwalk. I'm using the 6Bolt DSM motor. :)

Bean4G63 03-10-12 02:33 PM


Originally Posted by JKim0901 (Post 11005114)
Nice work on the manifold!

Thanks.

The Laser 03-11-12 05:20 PM


Originally Posted by Bean4G63 (Post 11012067)
Yeah, the 7 bolt DSM motor had an issue with crankwalk. I'm using the 6Bolt DSM motor. :)

The 92.5-97 had major problems with crank walk. 98-99 they changed the thrush bearings which caused the problem in the first place.

BeatupVR4 03-14-12 01:07 PM

Is there any chance you have pictures of the adapter plate you made?

SOB Racing 03-15-12 08:45 PM


Originally Posted by BeatupVR4 (Post 11016928)
Is there any chance you have pictures of the adapter plate you made?


I'd like to see it too.

Bean4G63 03-16-12 10:04 PM


Originally Posted by SOB Racing (Post 11018660)
I'd like to see it too.

I dont have any good pics. I'll take some when I put the motor in.

Bean4G63 03-26-12 07:17 PM

Got my ABS delete installed. I ended up making the kit myself. I got the proportioning valve from chase bays.com and the lines/fittings from anplumbing.com. I also got my stainless clutch line from anplumbing.com since they sell pre-made -3an hose. I'm happy with the way it came out. I also finished my enigne harness and started cleaning up the stock harness and tucking/wire looming the ugly stuck harness. I'm still waiting for my rods to come in before I can put the motor in. Here are some pics of the ABS delete.

http://i290.photobucket.com/albums/l...-02-14_982.jpg

http://i290.photobucket.com/albums/l...-02-29_805.jpg

BeatupVR4 03-28-12 08:50 PM

Hook a fellow DSMer up with a shot of that adapter plate. I have a bunch of spare 4G63 stuff and an S4 with a bad motor. You do the math. :) I have a lead on a G54B bellhousing too.

Bean4G63 04-06-12 10:12 PM

Here is a picture of the adapter plate:

http://i290.photobucket.com/albums/l...-43-42_555.jpg

I am getting closer to finishing the car. The wiring is 85% done. I trimmed, loomed, and tucked the main stock harness. The engine harness is ran into the engine bay. I ended up running it up the driver side and have it coming out under the the hole in the side of the engine bay under the brake booster. AEM, injector driver box, ignitor, and relays are all mounted in the trunk and wired. I need the motor in so I can run the wires to the alternator and starter and finish the mount for the battery. The motor is on the stand but I am still waiting on the rods which will be another two weeks before I can finish assembly.

http://i290.photobucket.com/albums/l...-39-05_967.jpg


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