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RX2-Mazda-Fan 12-05-12 04:51 PM

Thanks Siraniko, for now I'm keeping them.

RX2-Mazda-Fan 12-05-12 05:01 PM

2 Attachment(s)
Before I completely took the car apart, I made some templets for the position of the badges on the c pilar and fender. Just to keep the look stock and period correct. Test fit the badge with regular duck tape, bought some 3m heavy duty double sided tape, which is rated to something like 120lbs. so that should do the trick.

RX2-Mazda-Fan 12-13-12 07:12 PM

Dropped off my brake booster to get rebuilt, and to my surprise it was done the same day! I wish all businesses operated like this.

https://www.rx7club.com/members/rx2-...ster-49979.jpg

All I need is the Bendix sticker that goes on top.

https://www.rx7club.com/members/rx2-...ster-49980.jpg

surem03 12-13-12 10:53 PM

How much and where did u get the brake booster rebuilt from???????

RX2-Mazda-Fan 12-14-12 12:22 AM

A forum member "riverseine" posted this place on another thread. They have two facilities, Northern California and in the L.A. area.

Power Brake Exchange

Cost was $140, all new everything and powder coated.

mattallac 12-14-12 01:07 AM

power booster looks killer .I wish I would have made templates for my 2 , that is a good ides .

RX2-Mazda-Fan 12-14-12 12:12 PM

All the trailing arms and pan hard needed to be cleaned up, for new bushing and powder. I took them down to my local shop the deals with classics. This guy handled my ball joints, and was pretty fair, charged $40 to remove old ones and reinstall new joints. He quoted me $150 just to press them out. So I decided to handle them myself.


Drilled out the old bushing and then pried them out with screw drivers and 5lbs mallet, then once removed ran a 2" wire wheel on my drill to clean all the glue residue. A messy job!

https://www.rx7club.com/members/rx2-...hing-49989.jpg

All cleaned up.

https://www.rx7club.com/members/rx2-...-out-49990.jpg

looks like new.

https://www.rx7club.com/members/rx2-...ered-49991.jpg

surem03 12-14-12 02:31 PM

looking really......

RX2fan 12-15-12 12:04 AM

Wow you even have the under engine cover! This whole thread is great! totally using the tape idea, thanks for posting it!

RX2-Mazda-Fan 12-17-12 12:01 PM

Began to fit the RE fender badges, I made a templet using a spare badge to trace over the chip board. Then once I cut out the shape, place it over the badge, before removing it from the car. Use body lines as reference points.

I bought these reproduction badge from Australia. These actually are a nice pair and very close to the original badge I have. Well I say close to one of the badges, this car had one plastic and one metal. The plastic badges are slightly bigger than the metal. The templet I made was off a plastic badge, you can see the difference in size.

https://www.rx7club.com/members/rx2-...plet-50049.jpghttps://www.rx7club.com/members/rx2-...ting-50047.jpg

Just need to repeat this on the other side, after I flop the templet and reposition the badge shape. As it won't fit if I just flop it, since the badge shape will be in reverse. The C pillar badge templet did work when flopping it, since it's the same shape in reverse.

https://www.rx7club.com/members/rx2-...done-50048.jpg

RX2-Mazda-Fan 12-17-12 12:10 PM


Originally Posted by RX2fan (Post 11317465)
Wow you even have the under engine cover!

Thanks RX2fan, My first RX2 had the plastic engine cover, which was falling apart form years of use. This car had the metal cover, which I had never seen. Straighten it as much as I could before powder.

https://www.rx7club.com/members/rx2-...0820-50050.jpg

RX2fan 12-17-12 08:18 PM

Thats interesting, I have the plastic one from my car but it broke when I had it in the trunk of the car, that metal one seem much better.

RX2-Mazda-Fan 12-21-12 11:35 AM

Trying to sort out the front brakes, I have a good set of stock rotors and calipers. So for now, it's staying stock. I'de like to use the stock RX2 hub and eventually find a bolt on rotor from another model, to upgrade to better and more accessible parts. If anyone has suggestions, or has done an economical conversion? Please... do tell.

For now, more pics

Had the steering box rebuilt a few months ago. Came back silver and I hit it with several coats of satin black VHT.
https://www.rx7club.com/members/rx2-...0756-50122.jpg

I found this new out of Mazcare in Australia. For about half the price than the one on ebay.
https://www.rx7club.com/members/rx2-...0758-50123.jpg

RX2fan 12-21-12 10:06 PM

A few months ago someone here made a thread of how they were adapting BMW E30 parts for the hub and brake parts or something like that, I don't remember too well

turbo_dave 12-21-12 10:11 PM

Yes it was BUMBLEBEE I believe that's his user name.he was using turbo 4 pot calipers and custom made caliper mounts and BMW rotors.

RX2-Mazda-Fan 12-22-12 12:58 PM

Thanks fellas! Found the thread, and I'll give it a go. In the mean time had the rotors resurfaced, and new pads. I need to reassemble the front so I can get it rolling stock, well until I get a stock rear end.

OZZYINCALI 12-23-12 02:09 AM

nice work mate. Btw who rebuilt your steering box? how much was it? I thought there was a strange metric sized bearing in them that made a rebuild difficult. Maybe yours was still in good enough shape to reuse.

RX2-Mazda-Fan 12-23-12 11:20 AM


Originally Posted by OZZYINCALI (Post 11324467)
nice work mate. Btw who rebuilt your steering box? how much was it? I thought there was a strange metric sized bearing in them that made a rebuild difficult. Maybe yours was still in good enough shape to reuse.

I used a local shop that deals with classics, mainly detroit steel. They sent it off to get rebuilt, it was $115. When I brought it in, they didn't even flinch. Normally just by mentioning the make and model, shops will tell me right away if it's possible. Maybe being in the LA area, there are more shops with spare parts?

I didn't get it done here, but these guys seemed like they have everything. And there's one up in Nor-Cal.

Power Brake Exchange

rx2t 12-26-12 01:42 PM

Your doing an outstanding job with that RX-2 !!! Looking forward to seen it the finish product.

RX2-Mazda-Fan 04-10-13 02:06 AM

Not a whole lot of progress, been waiting on parts to come back from the platers. Even though my pics are blurry, the finish is pretty cool.
Now the assembly of the front suspension can begin.

https://www.rx7club.com/members/rx2-...989x-52278.jpg

https://www.rx7club.com/members/rx2-...991x-52280.jpg

https://www.rx7club.com/members/rx2-...ated-52277.jpg

Disassembled, cleaned, painted, greased the pedal assembly. I've had nos pieces for some time ready to go on the car, like the pedal rubbers!

https://www.rx7club.com/members/rx2-...mbly-52282.jpg

RX2-Mazda-Fan 04-11-13 10:45 AM

Installed the coil overs, now the lower control arms, front sway, and strearing linkage can all be installed with all the freshly plated hardware.

https://www.rx7club.com/members/rx2-...vers-52281.jpg

RX2-Mazda-Fan 04-15-13 10:43 AM

About 15 years ago I met a gentleman that worked at a Mazda parts and service. I purchase a bunch of small rubber bits, that you just can't find anymore. Juan at J-Auto.net set me up with a full set of urethane bushings.

https://www.rx7club.com/members/rx2-...ings-52383.jpg

Using old dirty nuts and bolts didn't look good to me, so glad I had the little bits and pieces re-plated.

https://www.rx7club.com/members/rx2-...91-o-52384.jpg

Tried to save as much of the original rubber as possible.

https://www.rx7club.com/members/rx2-...25-o-52385.jpg

Couldn't resist putting some of the trim on... looks pretty clean!

https://www.rx7club.com/members/rx2-...57-o-52388.jpg

Hood latch and hardware was supposed to be body color, but got tire of waiting on the painter to do it. So opted to cad plate it... came up nice.

https://www.rx7club.com/members/rx2-...58-n-52386.jpg https://www.rx7club.com/members/rx2-...49-n-52387.jpg

RX2-Mazda-Fan 04-25-13 01:05 PM

More little bits I've been hoarding for years, so glad I just bought the stuff when I came across it. Not really knowing if I would use them, I figured... better get it now, who knows when I'll see this item again.

https://www.rx7club.com/members/rx2-...tops-52584.jpg

Waiting on the Moog Tie Rod Adjusting Sleeves to arrive, I gave up on sourcing the longer inner tie rods. To much hassle and expense, hopefully this will be the solution to complete the steering linkage.

https://www.rx7club.com/members/rx2-...kage-52585.jpg

Rotary Madman 04-25-13 01:53 PM

WOW... Keep it up. looking good so far

tomstwincam 04-25-13 06:06 PM

Wow this is an amazing build you are doing! The RX2 is my favorite.


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