Haltech Known E11v2 Firmware problems/issues?
Originally Posted by BDC
When I tuned my buddy Lino Martinez' FC back in September time (using an E11v2 as well), we had spent several hours doing street and dyno stuff, basically getting it all sorted and doing well power-wise, but then I decided to update the firmware from Build 19 to Build 28 I believe it was. All the sudden, the car wouldn't start, was backfiring and popping, either running drastically richer or possibly not firing spark correctly. In any event, reverting back to Build 19 fixed the problem. The symptoms on Reese's car in alot of ways mimic Lino's symptoms so I've been scratching my head wondering whether or not something firmware related may be causing this. B
As for your problem it seems to be wiring related because the car ran before as he sated on the other forum.

You guys should double check everything. Most of the times it's the smallest **** or mistakes that can go wrong and drive you crazy.
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From: https://www2.mazda.com/en/100th/
Originally Posted by BDC
Regarding the massive flooding issue, one thing I'd done before heading back home to TX was to unplug the secondary injectors. Not to imply fault on Reese, but all options have to be considered as I was troubleshooting this; point in fact being the change-over from the stock 550 secondaries to Bosche 1680's:
1) With Mike's original map being untouched, if it were to ever use the secondaries at any point (which I believe it did prior to reaching 0Kpa), then it would instantaneously flood the motor at those loads, all else remaining equal
2) The re-wiring of the three new secondary injector clips may've been shorted at some point unbeknownced to me or elsewhere downstream on the stock wiring to Haltech wiring splicing for all we know, implying a previously unknown problem
The history of the engine and Haltech setup since Reese has had it has been sketchy at best. It hasn't reliable to any degree where we could use it as a benchmark to point back to and say to ourselves, "these are the changes recently made since it's last worked well -- let's go back to those and troubleshoot those one at a time until we find the culprit." That doesn't mean that the previous owner (Mike) did a bad job at all; it just means that it hasn't been up to the point of where it could be since Reese has owned it. In any event, that makes it difficult to work with as Reese could've very well inhereited unknown problems with either the wiring harness, the ECU itself, or who knows. The problem is mysteriously strange as it seems to fall outside the pale of "normal troubleshooting" where changes made by the tuner/builder would otherwise, normally yield positive results. For much of the time since it was installed, we've been banging our heads at the wall trying to figure out what's wrong. My gut has said "ECU-related" possibly being Firmware, hence the reasoning behind this thread's first post.
When I tuned my buddy Lino Martinez' FC back in September time (using an E11v2 as well), we had spent several hours doing street and dyno stuff, basically getting it all sorted and doing well power-wise, but then I decided to update the firmware from Build 19 to Build 28 I believe it was. All the sudden, the car wouldn't start, was backfiring and popping, either running drastically richer or possibly not firing spark correctly. In any event, reverting back to Build 19 fixed the problem. The symptoms on Reese's car in alot of ways mimic Lino's symptoms so I've been scratching my head wondering whether or not something firmware related may be causing this.
Other than some ignition changes per the GM LS-1 coils Reese is using, honestly the fuel and spark maps shouldn't be that much different from that of a street-ported 13B using the same 550/1680 combination. I've created several maps by hand throughout this past week either by using my older E6K maps as a template, using Lino's dyno and w/b tuned fuel and ignition map, or by using one of HITman's old E6S 20B maps. I've even gone back to him for help and tried one of his maps he'd custom-made for me a couple nights back. With the exception of the one night where we did manage to get about 10 miles on it as Reese mentioned, where we were promptly stranded for 2 hrs at a BP gas station in the freezing cold with both customers and the station clerk watching us, nothing has really worked. ATF has generally helped get it started, and on a rare occasion, it has seemed to run, throttle, idle, and even drive decently well. It's strange because the one map I custom made a few days ago seemed to start and run REALLY well, then all the sudden left us stranded and wouldn't re-start at all.
B
1) With Mike's original map being untouched, if it were to ever use the secondaries at any point (which I believe it did prior to reaching 0Kpa), then it would instantaneously flood the motor at those loads, all else remaining equal
2) The re-wiring of the three new secondary injector clips may've been shorted at some point unbeknownced to me or elsewhere downstream on the stock wiring to Haltech wiring splicing for all we know, implying a previously unknown problem
The history of the engine and Haltech setup since Reese has had it has been sketchy at best. It hasn't reliable to any degree where we could use it as a benchmark to point back to and say to ourselves, "these are the changes recently made since it's last worked well -- let's go back to those and troubleshoot those one at a time until we find the culprit." That doesn't mean that the previous owner (Mike) did a bad job at all; it just means that it hasn't been up to the point of where it could be since Reese has owned it. In any event, that makes it difficult to work with as Reese could've very well inhereited unknown problems with either the wiring harness, the ECU itself, or who knows. The problem is mysteriously strange as it seems to fall outside the pale of "normal troubleshooting" where changes made by the tuner/builder would otherwise, normally yield positive results. For much of the time since it was installed, we've been banging our heads at the wall trying to figure out what's wrong. My gut has said "ECU-related" possibly being Firmware, hence the reasoning behind this thread's first post.
When I tuned my buddy Lino Martinez' FC back in September time (using an E11v2 as well), we had spent several hours doing street and dyno stuff, basically getting it all sorted and doing well power-wise, but then I decided to update the firmware from Build 19 to Build 28 I believe it was. All the sudden, the car wouldn't start, was backfiring and popping, either running drastically richer or possibly not firing spark correctly. In any event, reverting back to Build 19 fixed the problem. The symptoms on Reese's car in alot of ways mimic Lino's symptoms so I've been scratching my head wondering whether or not something firmware related may be causing this.
Other than some ignition changes per the GM LS-1 coils Reese is using, honestly the fuel and spark maps shouldn't be that much different from that of a street-ported 13B using the same 550/1680 combination. I've created several maps by hand throughout this past week either by using my older E6K maps as a template, using Lino's dyno and w/b tuned fuel and ignition map, or by using one of HITman's old E6S 20B maps. I've even gone back to him for help and tried one of his maps he'd custom-made for me a couple nights back. With the exception of the one night where we did manage to get about 10 miles on it as Reese mentioned, where we were promptly stranded for 2 hrs at a BP gas station in the freezing cold with both customers and the station clerk watching us, nothing has really worked. ATF has generally helped get it started, and on a rare occasion, it has seemed to run, throttle, idle, and even drive decently well. It's strange because the one map I custom made a few days ago seemed to start and run REALLY well, then all the sudden left us stranded and wouldn't re-start at all.
B
01/01/02, engine is purchased from fc3s.org, its a jspec
04/15?/02 engine runs with e6k
04/15?/03 engine runs with e11 (e11 was done as an update/trial)
april to september; tuning starts car runs well, if it runs, it leaves me stranded a couple of times (ecu locks up, freezes, basically the output side shuts down), firmware is updated, grounds added, car drives to sevenstock and back (1000mile round trip) with no troubles. gets 19.9mpg too
september to novemberish ecu gets used in a wrx for scc street car shootout, ecu freezes. ecu gets loaned to 13b fc, fc runs fine.
novemberish 03 - on fine tuning starts, car is driven almost daily, when the weather starts warming up car starts dieing again, pulling the ecu out from under the carpet and letting it hang in the breeze helps. chips are hot to the touch.
feb? 04? car dies. pulled down the street it refuses to run.
march april? car starts right up, runs fine. sitting for a month fixes it, inexplicably
hottest day of the year. something dies, causes exhaust to glow red to the tips, catylist to turn liquid and flow in to the pipes, melts the carpets. engine is pulled and shipped to reese, 13bt is put in. mike sweats a lot.
reese puts engine and harness into his car, with a DIFFERENT e11 and it apparently runs fine.
until now.
actually reading ove this maybe it is a harness problem, sure seemed like the ecu, especially since it got changed and the problems did too.
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