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How to shave a 1st gen Rear bumper into a roll pan

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Old Sep 17, 2008 | 06:34 PM
  #1  
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How to shave a 1st gen Rear bumper into a roll pan

Now I personally have to skill involved in this, but my roommate brian is the one who knows what he's doing. It started as a paint project that turned into a fabrication job.

I guess pictures will make more sense than anything so if you do have any questions let me know! Its been a fun build and i cant wait for the finished product!

Started by removing the rear bumper and bumper struts
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Old Sep 17, 2008 | 06:38 PM
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Once the reinforcements were welded in, the sheet metal was tacked into place.
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The corner pieces were bent to shape and tacked into place as well

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Old Sep 17, 2008 | 07:50 PM
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interesting....... what's it look like finished?
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Old Sep 18, 2008 | 12:45 PM
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Old Sep 18, 2008 | 12:50 PM
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This is still a work in progress but this is where its at now. We also shaved the side markers and all emblems and trim. we are also doing fender flares and working on a design that will match the rear.

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Old Oct 9, 2008 | 10:04 PM
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I think it's awesome but maybe you should have left the taillight centre piece. It's just a bit too plain back there now.. We'll see when it's done. good luck and good job.
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Old Oct 14, 2008 | 11:50 PM
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Originally Posted by yeti
I think it's awesome but maybe you should have left the taillight centre piece. It's just a bit too plain back there now.. We'll see when it's done. good luck and good job.
Agreed its going to be replaced with the original panel.
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Old Oct 15, 2008 | 12:28 AM
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That looks bitchin!

I know what Im doing if I get a first gen...
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Old Oct 15, 2008 | 12:56 AM
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No i want a basket case to do some work to.
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Old Oct 15, 2008 | 01:28 AM
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I love no side moldings & no side markers. I like your work, clean!!

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Old Oct 16, 2008 | 06:52 AM
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I wouldn't do it but I might change my mind when you post pics after the paint job. <hint hint nudge nudge>
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Old Apr 20, 2009 | 10:30 AM
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That looks awesome. I want to eventually shave my bumper. Im intrested in seeing how you do your fender flairs.
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Old Apr 21, 2009 | 11:31 PM
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Wow me like. Can't wait to see this finished
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Old Apr 28, 2009 | 10:00 AM
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994
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Old Mar 4, 2012 | 06:38 PM
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What did you do about the hatch water run off hose line that runs out by the bumper
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Old Mar 5, 2012 | 11:01 AM
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I think I like it too!
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Old Mar 11, 2012 | 08:14 PM
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nice work. i mentioned this to a fb friend years ago and he shruged it off and said aaah to much work.
looking at it now i love it.
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Old Jul 29, 2012 | 11:19 PM
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Great work on that...not sure how I feel about it though! But I can appreciate the work that went into it.
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Old Jul 30, 2012 | 08:33 PM
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looks cool but seriously... all that shaving work and left the lock for the hatch? ... thought that was weird if your going to go for the smooth look go all the way. just my .02
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Old Sep 7, 2012 | 01:53 PM
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Looks like my fc

How to shave a 1st gen Rear bumper into a roll pan-forumrunner_20120907_145320.jpg
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Old Sep 11, 2012 | 11:06 PM
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could you make it one piece and tack the edge and have someone bend it wrapping it around while another tacks it in place? Might take less time and prep work for the final product?
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Old Oct 10, 2012 | 12:36 AM
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Cool - now shave the front
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Old Oct 10, 2012 | 02:03 AM
  #23  
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^^ what i was going to say!
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Old Oct 15, 2012 | 09:17 PM
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this is an awesome project. i had thought about this multi billion times for my fc. i am looking forward to seeing the final product. thanks for sharing with us Tallbozo
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Old Feb 13, 2015 | 06:27 PM
  #25  
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Just bringing some closure to anyone who was interested. Here is where I ended the project. I had to sell because I didn't have room to keep it. It was in a primer sealer paint so you can at least see the final result. Fun project and sad to see it go.
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