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-   -   1980 Stardust Blue (https://www.rx7club.com/build-threads-293/1980-stardust-blue-1115022/)

Richard Miller 04-22-18 10:20 AM

Got my paint for the under carriage and plan to hit the control arms and cross member also while I'm at it. I have been advised to use PPG's "Pitt-Gaurd" The color is a satin black in an industrial epoxy mastic direct to rust, direct to metal "POR-15 on steroids" and "It is not coming off"

So the prep work continues...

I am putting old bolts into the existing holes to preserve the threads and taping off the threaded studs. A lot of taping off is needed to happen to get this ready to go.

Exciting times!

Richard Miller 05-01-18 09:32 AM

Tracked down an SA transmission, so no need to cut up the transmission tunnel. yippie.

spokanerxdude 05-02-18 04:16 PM


Originally Posted by Richard Miller (Post 12271696)
Tracked down an SA transmission, so no need to cut up the transmission tunnel. yippie.

There is a guy here in town that can show you how to mod the trans so you don't have to cut the tunnel.

Richard Miller 05-12-18 09:27 PM

https://cimg4.ibsrv.net/gimg/www.rx7...a43e0442f5.jpg



Pitt-Gaurd epoxy mastic. Done. Hurray.

Richard Miller 05-12-18 09:53 PM

https://cimg2.ibsrv.net/gimg/www.rx7...0043a1a814.jpg
Underside is DONE!

Richard Miller 05-12-18 10:06 PM

https://cimg9.ibsrv.net/gimg/www.rx7...03c65dd330.jpg

All nice and protected.

hat.paradox 05-19-18 03:27 AM

Nice detailing in your build. Hope to do the same one day! Stay motivated and keep us updated!

Richard Miller 05-22-18 12:55 AM

car is upside right now. No pictures as that side hasnt changed. time to prep for paint.

Richard Miller 05-25-18 12:01 AM

Removed the windshield today. Used some guitar string. I would suggest another option but that is what I had. This was not the original glass and the last installer really did a less than stellar job. Over glued so the drainage was blocked and I do not believe he removed the old adhesive. I will also need to clean up the cowl area also.

https://cimg8.ibsrv.net/gimg/www.rx7...97603aa72c.jpg

A bit gunky, but should clean up well.

Richard Miller 05-25-18 09:08 PM

https://cimg7.ibsrv.net/gimg/www.rx7...1cfdbba824.jpg

window frame all cleaned up.

Richard Miller 07-31-18 12:58 AM

Things have been tight and I have been focused on the 79 of recent. Today I have made some progress on the Stardust. The fuel gauge sender was not working on the bench. I discovered a ground issue that while not permantly fixed, will be done in the bearish future. I also calibrated the unit per the FSM. Should read 7 ohms full and 95 ohms empty. I have 6.5 ohms on full and 96 ohms empty. The gauge should be accurate...I hope. Second issue was the wiper transmission was frozen. Applying heat with a heat gun I was able to tap it out. Should be able to restore the unit. The wipe motor does have one broken mounting screw. I also know that the motor did take some abuse from the wiper transmission failing. I feel I should buy a new unit that hast been overheated.

Richard Miller 09-22-18 12:56 AM

Just a bit excited that the new windshield will be installed on October 10th.

Richard Miller 10-02-18 11:05 PM

progress...
 
Dry iced the old tar inside. I wanted to remove it all to inspect the metal underneath. After removing the undercoating and now the sound deadening I have to say things went very well. there is a spot about 3x4 inches under the drivers chair that has a spot of surface rust, but that can be removed easily enough. I plan on priming and painting the over the next couple of days. I'm just going with white for protection. It will all be covered by the interior and I will get overspray when the car gets shot anyways.

https://cimg0.ibsrv.net/gimg/www.rx7...3ed36c6e8.jpeg
rice sized dry ice.
https://cimg7.ibsrv.net/gimg/www.rx7...538997ab48.jpg
starting the process
https://cimg2.ibsrv.net/gimg/www.rx7...0db1b470ba.jpg
https://cimg4.ibsrv.net/gimg/www.rx7...8e0f07ae89.jpg
now very confirmed. no rust!
https://cimg9.ibsrv.net/gimg/www.rx7...c89e84bf7b.jpg
pretty clean in here as well.
https://cimg3.ibsrv.net/gimg/www.rx7...025042b7f9.jpg
Other side is awesome also!
https://cimg4.ibsrv.net/gimg/www.rx7...32acd03ba5.jpg
just mostly clean.

Richard Miller 10-03-18 09:53 PM

shot some primer. It's covered but not as even as I would like, but by 18 year old Harbor Freight HVLP gave its last hurrah when I did the epoxy. I am just looking for protection now. I plan on laying down some second skin spectrum to finish off the interior metalwork.
https://cimg1.ibsrv.net/gimg/www.rx7...b7f2de042c.jpg
https://cimg5.ibsrv.net/gimg/www.rx7...cf42de365b.jpg

Richard Miller 10-10-18 04:49 PM

Windshield work was done today.

https://cimg9.ibsrv.net/gimg/www.rx7...a43656b949.jpg
primer prep...
https://cimg3.ibsrv.net/gimg/www.rx7...ab3df489de.jpg
Placement!
https://cimg4.ibsrv.net/gimg/www.rx7...56cb4cd9dd.jpg
It's in! (13b lurking in the background)

broccolini 10-11-18 07:09 PM

Awesome.

Richard Miller 12-26-18 10:00 PM

Tore the SE engine apart today, very pleased. Still need to spec out and clean. No chipping and no grooves.


https://cimg2.ibsrv.net/gimg/www.rx7...7827f05247.jpg
https://cimg3.ibsrv.net/gimg/www.rx7...087df8ccf9.jpg
https://cimg4.ibsrv.net/gimg/www.rx7...f5e7bf9477.jpg
https://cimg5.ibsrv.net/gimg/www.rx7...d6d83d6b85.jpg
https://cimg6.ibsrv.net/gimg/www.rx7...4036ba152f.jpg

JOE68 12-27-18 02:40 AM

nice :nod:

Richard Miller 12-27-18 02:59 PM

Spec'ed out the apex seal grooves today and got .063mm on four grooves and .051 on two grooves. Considering that factory calls for .05mm-.09mm with a .15mm limit, I think I really lucked out. Speaking of luck I could see no bearing wear either.
https://cimg2.ibsrv.net/gimg/www.rx7...b0b601f9a5.jpg
Rotor one
https://cimg3.ibsrv.net/gimg/www.rx7...24bf44daae.jpg
Rotor two

The stationary gears look mint as well



https://cimg8.ibsrv.net/gimg/www.rx7...9705dc1e73.jpg
(I will of course clean before assembly)

Oh and here is a cleaner rotor housing:


https://cimg3.ibsrv.net/gimg/www.rx7...469f011446.jpg
https://cimg5.ibsrv.net/gimg/www.rx7...b5ad7b37a0.jpg
https://cimg6.ibsrv.net/gimg/www.rx7...5b242d0c66.jpg
https://cimg7.ibsrv.net/gimg/www.rx7...3fe0d97820.jpg

funny how the camera seems to highlight some of the wear. In all, I don't think this was a bad $150 dollar investment at the wreckers. I would like to tape off and soda blast the aluminum and sonic clean the parts. Just need to find a place that does it...

Richard Miller 12-31-18 11:46 PM

Roughed this little guy in. Still have a long way to go.

https://cimg6.ibsrv.net/gimg/www.rx7...01e0ec0fe9.jpg

Richard Miller 01-28-19 12:06 AM

The GSL-SE transmission was garbage. Which is mostly fine as I had a spare transmission out of a 84 that I will be using.

https://cimg2.ibsrv.net/gimg/www.rx7...dce5c4fa48.jpg
applesauce and mashed potatoes for these teeth
https://cimg6.ibsrv.net/gimg/www.rx7...52016c5b1f.jpg
well that race housing is gone

Richard Miller 01-28-19 12:14 AM

everything looks good but waiting on ordering some new bearings and forks as long as I have things torn this far down before assembly.


https://cimg6.ibsrv.net/gimg/www.rx7...648d604d0d.jpg
79 forks in 84 transmission. I should replace the 1-2 and 3-4 forks as they are out of spec.
https://cimg7.ibsrv.net/gimg/www.rx7...9efa81e18e.jpg
Replaced the linkage rods and "dogs"

aaronbalz 02-11-19 02:35 AM

Man excellent work! we have very similar builds in terms of attention to detail! Cant wait to see more.

Richard Miller 02-27-19 11:26 PM

soda blasted transmission housing!

https://cimg9.ibsrv.net/gimg/www.rx7...a5419815ca.jpg

Richard Miller 03-23-19 01:02 PM

https://cimg1.ibsrv.net/gimg/www.rx7...b77f54350.jpeg

Just finished this up today. Scotch bright on a rotary tool and a direct to metal clear coat. also the plastic Mazda cap got a quick buffing.


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