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-   -   My What Have I Gotten Myself Into FD Build Thread (https://www.rx7club.com/build-threads-292/my-what-have-i-gotten-myself-into-fd-build-thread-1085672/)

Johnny Kommavongsa 04-17-20 12:43 PM

Dang sorry to hear. What are the plans?

Testrun 04-17-20 01:21 PM

Damn man. I got furloughed today so this news doesn't make me feel any better.
What happened and what's the plan?

TomU 04-17-20 02:39 PM

Warped seals is my guess.

Shipped it up to IRP

https://cimg1.ibsrv.net/gimg/www.rx7...b93908e6b9.jpg

https://cimg2.ibsrv.net/gimg/www.rx7...9a98cbfe31.jpg

Testrun 04-17-20 07:26 PM

Tom I do not see where your pre mixing. I remember a thread you had for an omp mod, but are you premixing?

TomU 04-17-20 08:24 PM

Yes. I have a Rotary Aviation dedicated OMP feed (think there is a post somewhere in this on that) as well as pre-mix. Using Legend ZX2-SR, because you can't have too many Zs or Rs or 2s in what ever you use :ylsuper:

Testrun 04-17-20 08:40 PM

Gotcha.

TomU 04-17-20 08:50 PM

A dedicated OMP feed is probably overkill BTW. There's blah blah this and blah blah that about oils and using synthetic in a rotary. If it's quality oil and you change if frequently, you probably don't need a dedicated feed.

Then of course, there's always overkill :nod:

Testrun 04-17-20 10:03 PM


Originally Posted by TomU (Post 12405812)
A dedicated OMP feed is probably overkill BTW. There's blah blah this and blah blah that about oils and using synthetic in a rotary. If it's quality oil and you change if frequently, you probably don't need a dedicated feed.

Then of course, there's always overkill :nod:

Most of the premix are synthetic. Of course they are actually meant to burn.
I am running a test at my home in a few days. I want to see how idemitsu burns vs say castrol. Depending on the results is what I will run since I am still all over on type of oil lol. I will probably be breaking it in with pennzoil 40 then running idemitsu and idemitsu pre mix. Probably premixing a lot. I looked into the separate omp tank, but I change the oil so often I am not sure if it will be worth the extra $.
well, I hope your housings look good. Good luck with the build!

TomU 04-18-20 10:04 AM

FWIW, the stuff i use is mineral based

https://legendperformance.com/product/zx-2sr/


Testrun 04-18-20 11:15 AM


Originally Posted by TomU (Post 12405896)
FWIW, the stuff i use is mineral based

https://legendperformance.com/product/zx-2sr/

I checked it out. Pretty cool stuff. The test I will do is probably pretty pointless, but I need that final deciding factor. So why not?
I just expected you to get a little more life out of your engine as your build is a cooling monster. I guess we won't really know till you crack it open.

TomU 04-19-20 04:31 PM

Coronavirus Downtime
 
Rebuild the Norton

https://cimg1.ibsrv.net/gimg/www.rx7...335fb1c17e.jpg

Or tear down the old block?


https://cimg8.ibsrv.net/gimg/www.rx7...671d06a41a.jpg


Testrun 04-19-20 04:50 PM

Ahhhh man, that is a tough one. To be honest if I had another block and my car was away I would build the bike. Especially if the car hinders space for rebuilding the bike.
I look fwd to the day I have another block on standby though.

I say bike!! Looks pretty badass.


Btw. I am running out of projects that don't cost any real $. I am too skeeeerd to spend. Damn this virus. I may order my head unit for the car and finish that. I have everything except a 4 channel amp and head unit. Hmmmmm

Snipe G 04-21-20 12:22 PM

That’s a sweet bike.

Caleb Anderson 04-24-20 03:09 PM

Where can I find parts
 
I'm kinda new to all this and I have no clue where to buy parts for a 1993. The few websites I've found have most of the parts discontinued so I've hit a wall. I'm looking for interior and exterior body parts and I was hoping some of the more experienced users could help point me in the right direction for places to buy parts. Thanks in advance for any info provided

TomU 04-24-20 05:33 PM


Originally Posted by Testrun (Post 12406160)
To be honest if I had another block and my car was away I would build the bike.

The bike it is. Checked compresssion. Left is good (150). Right is low (90). Will pour some gas in the carbs and throw in some new plugs and see if it ignites. After that, full teardown....


Originally Posted by Testrun (Post 12406160)
I am running out of projects that don't cost any real $.

There's cleaning :crackup:


Originally Posted by Testrun (Post 12406160)
I may order my head unit for the car and finish that. I have everything except a 4 channel amp and head unit. Hmmmmm

So, i installed an aftermarket head unit which i think has something like 40Wx4, 2 subwoofers and a 150 subwoofer amp. After "upgrading" the exhaust, i find it can't hear the radio over the exhaust. I'm seriously thinking about ditching it and wearing earplugs (it's that loud). The sound though is music, especially over 7k RPMs


Originally Posted by Caleb Anderson (Post 12407327)
I'm kinda new to all this and I have no clue where to buy parts for a 1993. The few websites I've found have most of the parts discontinued so I've hit a wall. I'm looking for interior and exterior body parts and I was hoping some of the more experienced users could help point me in the right direction for places to buy parts. Thanks in advance for any info provided

Unfortunately, a lot of parts are NLA (No Longer Available), especially interior parts. Fortunately, the 93 year parts are more available than 94/95.

If you are looking for stock OEM, contact Ray Crowe (you can search for his email on the forum). He was the parts manager at a Mazda dealer and knows FD parts in his sleep.

For used, there are several members that part out cars. Get your post count up and then post a Wanted to Buy post for what specific part you need. And read up as much as you can (but take everything with a grain of salt). If you have any questions, post them. You will get an answer

Caleb Anderson 04-25-20 10:07 AM

Thank you very much

TomU 05-17-20 10:07 AM

Since the car is in the shop, i have nothing to post. Other than comics (which for some reason is required posting material)

https://cimg5.ibsrv.net/gimg/www.rx7...24f40d602c.jpg

And my bike



After about 30 kicks, some starting fluid, and some backfires, she starts!
After about 30 kicks, some starting fluid, and some backfires, she starts!

Testrun 08-10-20 08:28 AM

Tom, how is life? You figure out why the seals warp? Was it too much heat or am I limited on my milage with the seals? Any other word on the build?
Did you ever re wite the fuel pump? I have Sakebomb's harness coming and will be doing it before the tune. It idles great now and I hope it doesn't change too much.

TomU 08-11-20 12:18 PM

Don't think IRP has started working on it yet. Until they do i'm assuming heat was what did in my seals. Plan to go with the I-Rotary seals. Hope they do better. Did not rewire the pump. That was next on the to-do list before the seals went. Personally, not sure a relay is needed if the wiring to the pump is upgraded as well as the ignition bypass

Testrun 08-11-20 12:24 PM


Originally Posted by TomU (Post 12428732)
Don't think IRP has started working on it yet. Until they do i'm assuming heat was what did in my seals. Plan to go with the I-Rotary seals. Hope they do better. Did not rewire the pump. That was next on the to-do list before the seals went. Personally, not sure a relay is needed if the wiring to the pump is upgraded as well as the ignition bypass

I agree unless the solenoid or whatever it is fails that gives it the different speeds... I am totally speaking out of my rear end for that.
I just recieved my Sakebomb's harness a few min ago.
With your power level why not stick with oem seals? I forgot your reasoning. I was thinking about it, but the thought of brand new turbos getting possibly shredded made my decision.

TomU 08-11-20 01:10 PM

Going 8374 so i'm guessing high 300 HP. More than that, other stuff starts breaking :bigthumb:

Red94fd 08-11-20 06:14 PM

Are you going iw? Are you going to make any other changes to your set up?

TomU 08-11-20 07:37 PM


Originally Posted by Red94fd (Post 12428784)
Are you going iw? Are you going to make any other changes to your set up?

That's the plan + everything needed to support it (fuel, IC, ECU, etc)

Red94fd 08-11-20 09:25 PM

Cool man..

Testrun 11-25-20 05:27 PM

Hey Tom hope all is good. Just to let you know I was running g a bit lean on the top end with the dyno we just did. I believe it was for fuel pump wire in tank. I told you I did the Sakebomb's rewire, but I never changed the wires in tank. I was just thinking of your issue. I wonder if that was a possible cause of you warping the seals..... maybe you were running lean on the top end also.

TomU 11-28-20 05:45 PM

Not sure, but i doubt it. It was tuned fairly rich at load which i would assume would account for any voltage drops. However, you really should rewire the in-tank wiring to include the bulkhead connector. I was about to do that before i lost compression

TomU 11-28-20 05:56 PM

The Damage
 
https://cimg1.ibsrv.net/gimg/www.rx7...b9383ce769.jpg


https://cimg8.ibsrv.net/gimg/www.rx7...182ed566cd.jpg

https://cimg2.ibsrv.net/gimg/www.rx7...e2954200df.jpg


https://cimg8.ibsrv.net/gimg/www.rx7...87ac0cfb64.jpg

https://cimg7.ibsrv.net/gimg/www.rx7...e20e8dd590.jpg

Testrun 11-28-20 06:08 PM

Just a thought as we were/are tuning rich, but I don't think it will compensate for low voltage. (Of course wth do I know?).

What's your opinion on those seals now that you see the damage? The rotor housing looks like it got raped. Thanks for the pics btw!


BTW the leanness I was speaking about was intermittent and was only towards the end of the session. Like something got heated up. It was rock solid at the beginning. Speaking about AFR and FP

TomU 12-18-20 01:07 PM

Some progress


https://cimg4.ibsrv.net/gimg/www.rx7...293849d08a.jpg

https://cimg9.ibsrv.net/gimg/www.rx7...1c647b03d2.jpg

https://cimg3.ibsrv.net/gimg/www.rx7...e590ac0d2b.jpg


https://cimg1.ibsrv.net/gimg/www.rx7...8100e25935.jpg


https://cimg3.ibsrv.net/gimg/www.rx7...c96d4d0182.jpg


https://cimg9.ibsrv.net/gimg/www.rx7...d6a4d2cccc.jpg


Red94fd 12-18-20 06:15 PM

Looks amazing.. soooo..clean...

silverTRD 12-19-20 10:56 PM

You’re going to be rippin with that setup Tom. Very similar to my setup. It looks beautiful btw. I’m hoping those seals work out for you! Your housings look terrible. Worrisome for me as I’m running RXparts seals as well. God luck with the build Sir.

TomU 12-20-20 10:00 AM

Ihor thinks it was lack of pre-mix. I was using 1 oz/gal and OMP, but the meth may have washed it out. He recommended Klotz for meth injection https://klotzlube.com/shop/ols/produ...er-techniplate. I dunno about brands making that big of a difference tho. IMO it may be amount of premix and maybe just maybe, the seals. That said, 80% of the mileage on the ODO is WOT. RXparts seals are probably fine for the street.

Testrun 12-20-20 11:38 AM

Hmmmm, well that seems a bit strange to me. (The lack of premix that is). I often wondered about the meth or even water washing away any lube, but then again it seems like the process of combustion would be so fast it wouldn't matter much. I am still thinking the seals. I will up to maybe 1.5 oz per gal on mine as I was thinking about that before your issue. I am also wondering if a thicker oil on your omp may be better with a meth injection. Either way I am excited for your new build and am sure it will be a wicked setup! Looks awesome and promising!

Red94fd 12-20-20 06:20 PM

I had been wondering the same thing with water/meth and pre mix. I use a 1.3 ratio. I will try 1.5 from now on.
What nozzel size were you using on your water system , Tom?

TomU 12-21-20 10:54 AM

I was using the medium jet (500cc/min) with the controller coming on at 7 psi and full at 11 psi. Meth mix was 50/50 by volume. Ihor told me i should have been mixing 2 oz/gal (with the OMP) for track conditions.

Testrun 12-21-20 11:11 AM

Tom I don't recall if you tuned with the injection, pretty sure you did not. Also did you have any issues with the 500 nozzle? I am still on the smallest as I read the twins can be overwhelmed by the 500 even though the aem manual states 500 for our power output level.

TomU 12-21-20 12:02 PM

It was tuned with the injection, but i was only pushing 12 psi so it wasn't like i was using meth to get a lot of boost. As for the nozzle size, you bring up an in interesting thought. Wonder if there are differences between a rotary (essentially 2 cycle) and a 4-cycle piston IRT the AEM chart which is probably based on piston engines. Need to think about that one

Testrun 12-21-20 12:16 PM

Wonder if there are differences between a rotary (essentially 2 cycle) and a 4-cycle piston IRT the AEM chart which is probably based on piston engines. Need to think about that one[/QUOTE]


I was wondering the same. Off my small nozzle I definitely lower the intake temp (mostly just the affect of it hitting the sensor probably), but no idea what it is doing internally if anything. I am sure it helps. I just started to add a little meth and will see how it affects the afr. I should have a better understanding of what's going on after that if anything will register on the gauge.

Molotovman 12-21-20 02:01 PM

Bike= Awesome
Engine= Awesome

Very cool to see this coming back together! Are you going to break in before a power tune or just go for it?

Testrun 10-14-21 06:57 AM

Hey Tom hope all is well. Any progress on the bike or the rebuild?

Not to kick a dead horse, but did you have the "coated" apex seals? I have the coated seals myself. I was just thinking that it is inevitable the coating will wear off. When it does I am sure it isn't pretty. Awesome for drag, but street or road racing maybe not.

TomU 10-14-21 10:03 AM

IRP is saying Dec, "maybe" :sad:

I'm going with the I-Rotary seals. I don't think there's any additional coating and i've never heard of such a process. If there is coating for seals, I'd think it'd have to be ceramic due to the high temps. And just like ceramic seals, i'd think it'd be brittle and potentially prone to breaking. Not sure the adhesion if it were to break. Unlike a solid ceramic seal, the coating may stay adhered to the seal.

The bike is completely broken down (every single part on it) and has taken the form of boxes in my basement. Goal is to have it put back together by next summer. That thing is going to cost almost as much as the 7 :eek:

Testrun 10-14-21 10:19 AM


Originally Posted by TomU (Post 12489444)
IRP is saying Dec, "maybe" :sad:

I'm going with the I-Rotary seals. I don't think there's any additional coating and i've never heard of such a process. If there is coating for seals, I'd think it'd have to be ceramic due to the high temps. And just like ceramic seals, i'd think it'd be brittle and potentially prone to breaking. Not sure the adhesion if it were to break. Unlike a solid ceramic seal, the coating may stay adhered to the seal.

The bike is completely broken down (every single part on it) and has taken the form of boxes in my basement. Goal is to have it put back together by next summer. That thing is going to cost almost as much as the 7 :eek:

Your RXparts seals probably were the "anti friction" coated ones. So they claim to be anyway. My REC seals are offered coated and non coated. Anyway, at least you got the bike broken down. It is a step closer. December is right around the corner. Are they really that busy?

TomU 10-14-21 11:02 AM


Originally Posted by Testrun (Post 12489446)
Are they really that busy?

I think so. Think their popularity has skyrocketed since they did my first engine rebuild. They were working out of a one bay shop at the time and were able to do a reasonable turn. I also think they work on "easier" repairs while i sit waiting.

speedjunkie 10-19-21 08:46 PM


Originally Posted by TomU (Post 12036692)
Got them from a forum member. Probably not that hard to fab with some basic tools (may not look as nice). Think the hardest would be getting the dimple in the pipe. Next time I have the brakes off, will pull them off and draw up a template.

I know this is an older post and probably no longer relevant, but I picked up some of those ducting plates similar to this several years ago (I can't remember the name, NCR or something like that) and I had some extras water jetted, just the flat portion. The neck still needs to be made and welded on. I was going to make them but never got around to it. In case anyone is interested.


Originally Posted by TomU (Post 12059359)

You're the only other person I've ever seen with this gauge pod. I bought one but only used it for a short time.


Originally Posted by TomU (Post 12065422)
No pics, but connecting the transmission to the block was a real PITA. For the life of me, I simply could not get the transmission shaft to mate with the clutch wedge collar. The ACT clutch kit came with a monoloc collar which is supposed to be an improvement over the stock wedge collar. Only problem is I could not get the transmission shaft to click into it no matter what I tried. :ponder:

Part of the problem might have been that the engine was still on the stand and I was supporting the transmission with the engine lift and I just couldn't get enough lateral pressure from the transmission against the engine, even with someone pushing against the engine. I ended up getting it mated by reversing the disassembly, I took the clutch off the flywheel and mated that to the transmission. That worked! Only problem now was getting the clutch bolted back onto the flywheel. Since the way I got the transmission separated from the engine was by accessing the flywheel bolts through the bell housing access plates, I just reversed disassembly and torqued down the bolts via same access plate. It worked, but would have been much easier if I could have gotten the transmission to mate that monoloc. What a pain. :uh:

I had issues getting my Monoloc to mate with the twin plate I was using a few years ago. I used a pry bar and I was pushing off the subframe with my foot and pulling on the pry bar with all my strength and finally got it to pop in, but I destroyed it trying to separate them later. I never want to use a Monoloc again.

On the topic of the new build, you're going to love that turbo setup. I have the same turbo but with the Turbosource short runner manifold, and it's my favorite setup yet.

Good job on the build!


silverTRD 10-21-21 08:25 PM

Just catching up on this thread…
A couple questions
1. What weight oil do you run on track?
2. Any smoking with a working omp and 1 oz a gallon? That seems like plenty of premix. In fact that’s what I run normally.

The new motor looks great, so clean and shiny 😁

almcbs 10-22-21 12:44 PM

Man December!! Didn’t you bring This to them last year? I’m prob going to be dropping mine off to them this winter since my coolant seal decided it had enough. Planning on going I’m with those same apex seals too

TomU 10-24-21 09:35 PM


Originally Posted by speedjunkie (Post 12490197)
You're the only other person I've ever seen with this gauge pod. I bought one but only used it for a short time.

Not a fan (they kind of flop around), but not a fan of the clam shell pods either.


Originally Posted by silverTRD (Post 12490541)
Just catching up on this thread…
A couple questions
1. What weight oil do you run on track?
2. Any smoking with a working omp and 1 oz a gallon? That seems like plenty of premix. In fact that’s what I run normally.

1. Bounced around from Motorcraft 5W50 then Mobile 1 5W40 and now Redline 0W40. I did a lot of research, but can't recall what factors made my decision. The synthetics are great, but they get their wide ranges with additives that degrade so they need to be change frequently to keep the w/i the same specs
2. Don't really recall. Think there may have been slight smoking at start up


Originally Posted by almcbs (Post 12490621)
I’m prob going to be dropping mine off to them this winter since my coolant seal decided it had enough. Planning on going I’m with those same apex seals too

That's a bummer. I hope the I-Rotary seals last longer than the RX Parts seals :rolleyes:

Testrun 10-25-21 06:01 AM

https://mazdatrix.com/i-rotary-steel-apex-seals-review/

Of course they sell these, but I thought it was cool.

Testrun 10-26-21 06:21 AM

Tom I just skimmed through your thread again and must have missed your old fuel setup. Where you stock?
Have you 100% decided on your new setup?


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