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1994 R2 build - Lots of big pics - build is evolving

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Old 07-31-12, 11:30 AM
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Great start in the parts dept. keep up with the pics.
Old 08-06-12, 01:54 PM
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Right now my absolute number 1 holdback is the damn Texas heat. My garage is constantly in the 110f range. I get 1 hour of work in and I am ready to pass out.

Ive done some cleaning. Degreased and Pressure washed the engine bay and some other parts.

Stock sequentials have been real and have been fun... But I have decided it is time for more air flow... Going to start converting my wiring harness and simplify the engine bay a little. More parts are on the way. More pictures to come soon.
Old 08-17-12, 10:14 AM
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Finally got some more parts I have been waiting on:

A-spec manifold. Bungs are welded in for the dual EGT kit. Crappy cell phone pics, it looks better in person. Is that surface rust? If I don't coat these parts, are they going to rust up?






































And matching downpipe with wastegate reroute:



















More pics to come tonight or tomorrow. I am debating having some parts coated right now.
Old 09-01-12, 03:02 PM
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Precision 6266 BB and 46mm wastegate are in. Just have a lot of work to do now.
Old 09-07-12, 09:08 AM
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Got my emissions stuff removed and installed the block off kit. Turbo temporarily mounted so I could clock it the way I want it. This weekend I plan to get the fuel system installed and the clutch.

Does anybody know what size socket to remove the flywheel? It is huge.

FFE block off plates:


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Precision PT6266 air cooled dual ceramic ball bearing full T4 divided .84



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Build is going slow, spending most my free time in the sky and building the car on rainy days. But she is getting there.




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Old 09-12-12, 01:35 PM
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Really nice looking build, cant wait to see any new updates!
Old 09-13-12, 09:49 PM
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hahaha laughed when i read "my drinking club has a skydiving problem" then i saw you were actually sky diving and it was even funnier, nice build man keep up the good work
Old 09-13-12, 09:56 PM
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Nice looking build. What DZ do you go to most of the time? I live in the area and really enjoyed skydiving the few times I did it and have been debating going again, perhaps to get my license and such. Good luck with your build.
Old 09-14-12, 11:20 AM
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Originally Posted by lane_change
Nice looking build. What DZ do you go to most of the time? I live in the area and really enjoyed skydiving the few times I did it and have been debating going again, perhaps to get my license and such. Good luck with your build.
I used to jump at skydive houston all the time, but they went out of business a couple months ago. The only DZ in the area now is Skydive Spaceland, south of houston.

Skydiving is good for the soul.
Old 09-14-12, 12:02 PM
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Skydive Spaceland is where I used to jump from as well, the few times I went....it was a great experience. My wife hated it, I though it was enjoyable, just never took all the classes to get my license, I passed the exam, but did not finish the 20+ required jumps. I have since moved from Pearland to Katy, so it's a bit of a haul to go over there now.
Old 09-14-12, 01:20 PM
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Originally Posted by lane_change
Skydive Spaceland is where I used to jump from as well, the few times I went....it was a great experience. My wife hated it, I though it was enjoyable, just never took all the classes to get my license, I passed the exam, but did not finish the 20+ required jumps. I have since moved from Pearland to Katy, so it's a bit of a haul to go over there now.

At least you got to experience it. Most people don't. I drive a 3+ hour round trip and I do it every chance i get.


Here I was hanging off the wing of a Cesan 182 @ 12,000 ft:




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Ok, I got the fuel injectors/rails installed. Man, they are nice. Look great, fit perfect. I got all the options (injector cups, o-ring'd fittings, etc. ID2000 secondary and ID725 primary... Plenty of room to grow in power! Step by step of the install:











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They are designed to use the diffuser in the primary but not the secondary





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I started stripping my engine harness to clean it up for the single turbo / emissions delete. What a pain in the ***. I spent 2 hours just removing tape so far. I am waiting for some nuts and bolts to arrive to finish assembling the engine.
Old 09-15-12, 07:57 PM
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Looks nice!
Old 09-16-12, 01:55 PM
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Those rails are sweet! I wouldn't have had to modify my OEM rails to keep side fee injectors with those. Are you using their injectors? I wish I would have bought a new engine instead of two Mazdatrix ones.
Old 09-16-12, 05:08 PM
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Originally Posted by GoRacer
Those rails are sweet! I wouldn't have had to modify my OEM rails to keep side fee injectors with those. Are you using their injectors? I wish I would have bought a new engine instead of two Mazdatrix ones.
yea, i am using the ID (injector dynamics) top feeds, which is what these rails were designed for. Sorry to hear about your 2 motors! I hope I dont go through that.


I decided to delete the OMP and will premix. Much though went into it... ideally I think both omp/premix is great. But if the OMP ever fails, you wouldn't know it until you lost your engine. No CEL with the PFC. So premix it is!



*****If anybody can answer this question, please chime in*********

I am in the middle of my simplified wiring harness mod. So far I have removed all of the rats nest wires and most of the OMP wires. Can I tie all the left over ground wires together? If the answer is no, please explain.

Also, is there any benefit in adding another chassis ground? Or did the factory do a good enough job?

Thanks!
Old 09-16-12, 05:36 PM
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Originally Posted by txfdr2
Got my emissions stuff removed and installed the block off kit. Turbo temporarily mounted so I could clock it the way I want it. This weekend I plan to get the fuel system installed and the clutch.

Does anybody know what size socket to remove the flywheel? It is huge.
There is a special tool you can purchase from Mazdatrix, PN# 49-22000 that is made for this if you don't have an impact wrench, it's about $41.00. If you've got an impact wrench that's 350+ ft-lbs capable, then I'd go that route. It's a 54mm or 2 1/8" socket btw, wowza! Great build, very clean and well planned out, keep up the great work!
Old 09-16-12, 10:36 PM
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Oh I thought those were side feed. Are the plugs the same? That's the main reason top feed turned me off as I don't want to cut and splice wires, especially close to fuel.

I thought the socket was 2&1/4"? I would have to check in the garage. I got mine at sears but Stanley used to make one. This issue is the red loctite as I could not remove with 3/4" gun. My fabricator used nitrous powered 1" gun and it easily spun off.

Thank you. I have a CPR engine now, so that's the least of my concerns.
Old 09-16-12, 10:56 PM
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Hanging on the wing of a 182 at 12,000ft thats living man!!! Sweet build
Old 09-17-12, 10:56 AM
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well i have a 700ft/lb 1/2" gun, hope that does it. If not, I have a nitrous bottle with around 700psi in it.... Never thought of hooking that up to my air gun!

Originally Posted by seandizzie
Hanging on the wing of a 182 at 12,000ft thats living man!!! Sweet build
Thanks man. I love the sky.
Old 09-17-12, 11:11 AM
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Originally Posted by GoRacer
Oh I thought those were side feed. Are the plugs the same? That's the main reason top feed turned me off as I don't want to cut and splice wires, especially close to fuel.

I thought the socket was 2&1/4"? I would have to check in the garage. I got mine at sears but Stanley used to make one. This issue is the red loctite as I could not remove with 3/4" gun. My fabricator used nitrous powered 1" gun and it easily spun off.

Thank you. I have a CPR engine now, so that's the least of my concerns.

I don't know if they are the same or not. Splicing wires is no big deal, just wrap/protect them well. The entire factory harness is full of spliced wires with tape and plastic covering it.

I really wanted Howard to build my engine for me. I had several conversations with him. The ONLY reason I didn't is because I had a strong feeling it would have cost me quite a bit more than my brand new engine. Being that my motor was locked up, I could have needed a lot of replacement parts.

Honestly, I debated sending him my brand new engine so he could work his magic on it, but I am already over my budget as it is.
Old 09-17-12, 12:04 PM
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Anybody looking for new exhaust nuts... I bought a pack of 25 off ebay ... including shipping it was cheaper than 2 from the dealership. They are nice, copper, locking, etc. Looks like same thing some other vendors sell:





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And here is the mess of a wiring harness I am currently cleaning up:





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Rats nest is out of here. Glad its not going back in







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Old 09-23-12, 08:45 PM
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Engine to left fender wiring harness bracket that goes between the engine and the AC/power steering bracket.

1993 Body Parts PDF, physical page nbr is 77, page number is 3-F 8, part number is 67-BTX.
Old 09-24-12, 11:19 AM
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Originally Posted by cewrx7r1
Engine to left fender wiring harness bracket that goes between the engine and the AC/power steering bracket.

1993 Body Parts PDF, physical page nbr is 77, page number is 3-F 8, part number is 67-BTX.
Thanks Chuck, I will look into it.




Got some more work done over the weekend. Thank you Travis (don't know your screen name) for selling me your spare motor mount arm... I was able to mount the engine and transmission. And Chuck W for some good tips along the way.



I did a minor touch up paint job one the engine bay. Before, the paint was rubbed and/or wore off in multiple areas:




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Clutch installed. New aftermarket Derlin engine mounts. I also decided to install the complete turbo kit, power steering pump, etc outside of the car and then drop it all in at once (transmission too). It was a pain in the ***, but I got it done thanks to my girlfriend helping with the hoist while i was under the car guiding everything into place:




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Next on the list: hook up all the lines (oil coolers, coolant, steering, etc. Find a location for my fast acting IAT sensor and finish my wiring harness.


*********I need to source a part I cant find, please let me know if you have the answer**********

My greddy boost control solenoid. I bought it used and the previous owner lost the 3 vacuum ports for it. They have threads (approx 1/8") that screw into the solenoid, then a vacuum nipple on the other side. I have been to local speed shop, ACE, Home Depot, Lowes, Orielly, Autozone ... I can not find the right size.

Thanks in advance.
Old 09-30-12, 07:40 PM
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I finished my wiring harness mods. All the emissions are deleted along with omp. Crimped and soldered the connectors for the new injectors. I'm at that point where I just need to get our running. Been down too long now and the texas weather is so nice right now.
Old 10-08-12, 02:09 PM
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Seems like every day I work on the car, I find another little part I need to order. Got some more work done over the weekend... getting so close now.


OEM GM map sensor to go with my SakeBomb plug/play harness/mount:




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Poly motor mounts





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And V-mount. I ended up breaking my AC condenser while trying to bend the lines to work with the VMIC. Its cool enough here where I won't need AC for a while so I am going to button the car up without it. But as soon as she is running, that is the very next thing I will fix. Likely with an aftermarket condenser, custom mounts and custom lines. It took a lot of work, but I was able to retain the factory powersteering cooler and the OEM fans/shroud assembly with this vmount.






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Plenty of room for an air filter, but no room for a custom cold air intake:























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Still need fuel lines, battery for the rear bin, etc. Slow but steady.
Old 10-08-12, 02:43 PM
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New motor is very nice looking. Should be fun to follow your build.

I wish you knew what blew your stocker. I'm running a (new to me) FD and would like to keep it intact if at all possible.


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