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small boost leak?

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Old 04-02-06, 12:18 PM
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Wankel Kid

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small boost leak?

So when I first installed the PFC and Commander I found myself getting about .2-.4max bar of boost, even my crappy autometer gauge was showing a pretty bad reading. So I read the FAQs and such and found my Y-pipe coupler riped in about 3 places and hardly in one piece. My car has made a hissing noise like crazy ever since I've owned it, I thought that was the spooling of the turbos, but it was actually air blasting through the coupler. So I fixed it and a fantastic .75bar boost made the drive great! It was like getting a new car actually. .75 wasnt the .8 the PFC is set at but it was hella close and for 135k miles on the twins I was happy. So with this new pressure back the way it should be a couple other couplers were a little lose and popped off, but I retightened them and all is well. Well now it seems theres a very very small hissing noise when spooling, and im only getting about .65bar of boost, but my autometer is reading perfect 10-8-10, WTF. What should I trust, the 30 dollar gauge or the 700 dollar ECU....hmmmm. The tubing to the gauge was shitty and broke so a while back I redid about half of it, and patched the two together. Could a bad boost gauge line be causing this small loss or something else? I know .1 bar isnt THAT much but it still makes a difference and now that I know how the car should run and how fast it should be, I want it that way! Any help...helps. Thanks
Old 04-02-06, 01:05 PM
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Rotary Freak

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Go through and pull off all the IC couplers and turn them inside out. This will usually make little tears your wouldnt normally see appear. Its possibly for there to be a small leak but the turbos can still overpower it and produce a perfect boost pattern. If your hearing a hiss thats what is most likely is.
Old 04-02-06, 01:07 PM
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Wankel Kid

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Ill go ahead and do that once she cools a little more. I just tested boost at WOT in neutral and got 3.4psi, which I guess is an obvious sign of a leak.
Old 04-02-06, 07:27 PM
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WOT in neutral should only produce 3-5psi.

It sounds like you have another leak (check the elbow at the bottom of the i/c, make sure to remove the metal covers).

I would trust the PFC reading more than the autometer. Most mechanical gauges are only good to 5% or so, and Autometers can sometimes lose zero and be off by more than that. The PFC relies on the MAP sensor, which usually doesn't lose calibration.

Dave
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