3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

Mazda: FD's compressor surge from the factory

Thread Tools
 
Search this Thread
 
Old 12-15-10, 10:41 AM
  #26  
POWERHOUSE

iTrader: (1)
 
DI2CCO's Avatar
 
Join Date: Apr 2009
Location: BREA, CALIFORNIA
Posts: 20
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by adamrs80
Is it possible for a moderator to delete a post so it doesn't junk up an otherwise very good thread?
They {meaning Mazda}. Coment coming from an engineer and thats why i stay off this site lots of punks trash fitting against each other. Some RX fans we are!
Old 12-15-10, 10:49 AM
  #27  
Sharp Claws

iTrader: (30)
 
RotaryEvolution's Avatar
 
Join Date: Oct 2003
Location: Central Florida
Posts: 5,107
Likes: 0
Received 41 Likes on 40 Posts
well, you did basically make yourself sound like you think you are smarter than the mazda engineers who built the turbo system. the system does work fine, when it is all working correctly.

arrogance usually is rewarded with arrogance.
Old 12-15-10, 11:03 AM
  #28  
POWERHOUSE

iTrader: (1)
 
DI2CCO's Avatar
 
Join Date: Apr 2009
Location: BREA, CALIFORNIA
Posts: 20
Likes: 0
Received 0 Likes on 0 Posts
This is a good thread and dont mean to clutter However just want the rx owners to understand why the twins are a little eratic and get surges. Simple to understand put some twins on the table follow the air flow pattern and see how your air crashes even if you have a prespool in the secondary. done with my comments....peace
Old 12-15-10, 05:21 PM
  #29  
REPU Garage

iTrader: (17)
 
Turbo8's Avatar
 
Join Date: Jun 2007
Location: Northern Colorado
Posts: 623
Likes: 0
Received 0 Likes on 0 Posts
My friend and I reviewed the diagnostic setup and to our naked eye on video playback it appeared as if the charge control and charge relief solenoids switch at the exact same time. This was a 2nd gear run, however, so everything is happening relatively quickly engine speed wise, and since we have no clue how long this potential surge condition can last, we could have easily missed it.

We're going to try it again in a higher gear and see if we can see it.
Old 12-15-10, 07:21 PM
  #30  
rotorhead

Thread Starter
iTrader: (3)
 
arghx's Avatar
 
Join Date: Aug 2004
Location: cold
Posts: 16,182
Received 429 Likes on 263 Posts
^ are you logging from the factory diagnostic protocol? Because that has a very slow sample rate

It is interesting that two different SAE papers talk about this surge condition (on the 13B-REW and the 20B) but the workshop manual and service highlights say nothing about it. I am inclined to believe the SAE papers.
Old 12-15-10, 08:30 PM
  #31  
Moderator

iTrader: (7)
 
dgeesaman's Avatar
 
Join Date: May 2002
Location: Fort Kickass
Posts: 12,302
Received 16 Likes on 15 Posts
Originally Posted by DI2CCO
They {meaning Mazda}. Coment coming from an engineer and thats why i stay off this site lots of punks trash fitting against each other. Some RX fans we are!
This thread is after all a technical discussion about the technical challenges of sequential twin turbo transition. Sweeping generalizations that defy convention and are supported with neither fact nor theory might get attention but not consideration.

HERE is what they failed to tell everybody.

The SEQ. turbo is the best concept ever HOWEVER this design is horrible. To cut a long story short you got two turbos forcing air agaist each other.
You have two turbos generating 10psi of pressure. You have an engine drawing vacuum if not for the turbos. The air coming off the compressor(s) goes right into the engine. Since both turbos are equal size and efficiency, the 10psi of air coming from the other compessor has no more effect than if a wall was there instead. I've monitored boost pressure on both sides of the charge control valve and they are both 10psi when it opens. It's no different than an exhaust manifold that joins and exits in one tailpipe.

thats why you get all kind of spikes and motor blowouts.
Boost spikes are caused by poor boost control. The stock Mazda design does not spike boost and the engine does not blow up. Poorly modified cars might do those things, but it's not because the flow is going backwards, and it's certainly not a fault in Mazda's design.

THE FIX. $$ have a welding guru weld dividers one in between your lower Y-pipe and one mid exhaust manifold. TO seperate your air flow from both turbos into the same direction.
You could do all of that and if that's the only change to the stock design you've added restriction. No benefit. It will be slower and hotter.

Last edited by dgeesaman; 12-15-10 at 08:33 PM.
Old 12-15-10, 08:48 PM
  #32  
REPU Garage

iTrader: (17)
 
Turbo8's Avatar
 
Join Date: Jun 2007
Location: Northern Colorado
Posts: 623
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by arghx
^ are you logging from the factory diagnostic protocol? Because that has a very slow sample rate

It is interesting that two different SAE papers talk about this surge condition (on the 13B-REW and the 20B) but the workshop manual and service highlights say nothing about it. I am inclined to believe the SAE papers.
No, my friend could not get his board to read the factory diagnostic protocol so we used his diagnostic LED board. It displays exactly everything going into and out of the ECU in realtime, albeit in LED form.
Old 12-16-10, 08:42 AM
  #33  
rotorhead

Thread Starter
iTrader: (3)
 
arghx's Avatar
 
Join Date: Aug 2004
Location: cold
Posts: 16,182
Received 429 Likes on 263 Posts
The only way to know for sure would be for someone to disassemble the sequential turbo control logic in the factory computer.
Old 12-16-10, 03:14 PM
  #34  
Wastegate John

iTrader: (13)
 
RENESISFD's Avatar
 
Join Date: Feb 2008
Location: Long Island NY 11746
Posts: 2,979
Likes: 0
Received 9 Likes on 9 Posts
Do you know the publishing date of these documents?

I wonder if this system was being developed and later scratched for some reason.


John
Old 12-16-10, 04:21 PM
  #35  
REPU Garage

iTrader: (17)
 
Turbo8's Avatar
 
Join Date: Jun 2007
Location: Northern Colorado
Posts: 623
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by arghx
The only way to know for sure would be for someone to disassemble the sequential turbo control logic in the factory computer.
How can I not know for sure when I can see everything the ECU is switching and controlling in realtime?
Old 12-16-10, 04:46 PM
  #36  
Moderator

iTrader: (7)
 
dgeesaman's Avatar
 
Join Date: May 2002
Location: Fort Kickass
Posts: 12,302
Received 16 Likes on 15 Posts
Originally Posted by arghx
The only way to know for sure would be for someone to disassemble the sequential turbo control logic in the factory computer.
Or, as I had already mentioned, you just monitor the output of the factory computer. Watch the TCA, CCA, CRV, WG, PC, etc. That's easy to do and no matter what's going inside the ECU the electrical output to the solenoids is the bottom line.
Old 12-16-10, 08:37 PM
  #37  
Full Member
 
Enervation's Avatar
 
Join Date: Jun 2009
Location: Chch, New Zealand
Posts: 85
Likes: 0
Received 1 Like on 1 Post
As someone earlier pointed out, it may be that the research was done after the first FDs (series 6) were released. It may be that Series 7 (96-99) or Series 8 (99+) models have this new control technique.

Either way, it's pretty simple to check using a portable oscilloscope or logic analyser. I'd do it myself except I only have access to mains powered o'scopes.
Old 12-17-10, 10:30 AM
  #38  
rotorhead

Thread Starter
iTrader: (3)
 
arghx's Avatar
 
Join Date: Aug 2004
Location: cold
Posts: 16,182
Received 429 Likes on 263 Posts
Originally Posted by RENESISFD
Do you know the publishing date of these documents?

I wonder if this system was being developed and later scratched for some reason.


John
The first paper:



The second paper:




Originally Posted by Turbo8
How can I not know for sure when I can see everything the ECU is switching and controlling in realtime?
It is conceivable, although not likely, that it only happens rarely or under very specific conditions, and we would only be able to find out if we understood how the ECU was programmed. But if you can't observe it during normal driving, for all intents and purposes the service manual is correct and for whatever reason there is a significant difference between all of Mazda's test engines and their production engines. That in itself would be a fascinating mystery.
Attached Thumbnails Mazda: FD's compressor surge from the factory-paperdate1.png   Mazda: FD's compressor surge from the factory-paperdate2.png  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
befarrer
Single Turbo RX-7's
1
09-04-15 08:26 PM



Quick Reply: Mazda: FD's compressor surge from the factory



All times are GMT -5. The time now is 12:24 PM.