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Installed rear pillow ball bushings this weekend - BIG writeup

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Old 02-14-05, 04:13 PM
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Installed rear pillow ball bushings this weekend - BIG writeup

Replaced the rear pillow ball bushings for a customer this weekend. The car is a '93 base, owned by the original owner, 112,000 miles. The bushings were really bad - BIG TIME clunking, sloppiness in the rear suspension, all kinds of badness.

I got all the bushings installed - took a while to figure out the first side, but took me 30 MINUTES to do the other side. No kidding! Air tools are your friend .

Guys, if you've been putting off replacing the bushings, bump it up on your priority list. This makes a HUGE difference in how the car handles, rides, and feels. It may be pricey for the bushings, but it's VERY well worth it. It's like you get a new car!

OK, enough stalling -
http://www.clubrx.org/default.asp?id...ntent=32&mnu=5

There are a LOT of pics in the article, so you 56k guys be patient .

BTW, if anyone in the Southeast within easy driving distance of Pensacola needs the job done, I'll be happy to do it "while you wait" for $100 plus the cost of parts. I've got this job down like a dress on prom night .

Enjoy! And let me know if there's anything I missed or need to revise.

Thanks,
Dale
Old 02-14-05, 04:24 PM
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Sweet. Did this customer know they were buying the forum a write-up?

Dave
Old 02-14-05, 04:29 PM
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Yeah, I told him I was documenting some of the stuff I did on his car - he doesn't mind . He's just happy I know what the hell I'm doing on the car instead of Bubba Buttcrack the mechanic .

Dale
Old 02-14-05, 04:33 PM
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very nice!!
Old 02-14-05, 04:34 PM
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Why'd you pull the a-arm instead of doing it on the car? There's plenty of room.
Old 02-14-05, 04:38 PM
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Not with that huge C-clamp press and the impact gun. Took me literally 1 minute to get the A-arm out of the car, then I had plenty of room to line everything up and work on it.

I I was doing Max's bolt, nut, and washer method, I'd definitely do it in the car. I tried to do it that way on the driver's side - didn't have enough room. Took the fender liner out that covers the gas filler nozzle - still not enough room. That C-clamp with the press bolt all the way out is pretty big.

All I had to do extra was remove the swaybar end link and the 2 14mm bolts holding it to the body.

Dale
Old 02-14-05, 04:47 PM
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Nice work, Dale.

I've been postponing this job for awhile. I've had the set of 6 pillowballs for about 4 months. :p

I was ready to invest in a hydraulic press to do this job, but that impact method is pretty slick. I don't have a C clamp that is that large, but buying one would certainly be cheaper (and take up far less space) than a-frame hydraulic press. You also don't have to remove the LCA with your method.

Sonny
Old 02-14-05, 04:55 PM
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The C-clamp press I used was a free loaner from Autozone. They charge your card $99, and you get it back when you return it. I plan on buying one just to have my own tool, as it's like $39 from Harbor Freight.

Seriously, if you have impact tools and use that writeup, you can be DONE in an afternoon.

Dale
Old 02-14-05, 04:55 PM
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Just ordered a whole set from Ray Crowe, should be comming this week, can't wait to get it installed and say goodbye to all the noise that my suspension is making
Old 02-14-05, 04:56 PM
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Is there really a right side up to the upper A arms? I removed mine and took them to a machine shop to have the bushing and pillow ***** pressed in. Then I couldn't remember which way they went back it. But they seems to be symetrical so I assumed it didn't matter which way I had them. Do I need to go back and check?
Old 02-14-05, 05:02 PM
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I don't think it's possible to even assemble the rear suspension with the upper A-arms upside-down. If you see the Mazda logo at the top, they're in there right.

Dale
Old 02-14-05, 05:21 PM
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Yeah... I think I meant the lower A arm
Old 02-14-05, 05:25 PM
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Is there a way to determine when to replace these bushings? My car has around 36,000 non-abused miles on it, and I've just recently heard a little 'clunk' from the right rear of the car. I was sure it was the RB exhast, but maybe not.....
Old 02-14-05, 06:38 PM
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I think this is the clamp right, Dale?

http://www.harborfreight.com/cpi/cta...emnumber=38335

Damn, that thing is on sale for $20! I'm on it.

Sonny
Old 02-14-05, 06:43 PM
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The c-clamp works very well. I bought a set from Napa that included a few extras. The Harbor Freight kit looks like a steal at that price
Old 02-14-05, 06:46 PM
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The HF kit is Cheap Bastard approved!

Sonny
Old 02-14-05, 06:51 PM
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Originally Posted by Sonny
The HF kit is Cheap Bastard approved!
Old 02-14-05, 07:05 PM
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great write-up, Dale, thanks . I've been considering doing this for a long time but was unsure of the complexity. It doesn't look too bad .
Old 02-14-05, 07:22 PM
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how much they cost for all bushings
Old 02-14-05, 09:25 PM
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I like your C-clamp on steroids approach. I did this job a year ago using Max Coopers method of running a long high-grade bolt through two sockets and a stack of washers which was fairly time consuming. It worked but I'm sure using an impact wrench on that c-clamp is much faster.

Last edited by mgoddard1; 02-14-05 at 09:29 PM.
Old 02-14-05, 09:28 PM
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Yep, that's it at the link from Harbor Freight. MAN, that's a good price - I may just order one! I was going to wait until the local store opened Mar. 8th .

Dale
Old 02-14-05, 09:50 PM
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Originally Posted by DaleClark
I've got this job down like a dress on prom night .
For some reason I thought the saying was " Down like panties on prom night"... but I guess it depends on the region you're in.
Old 02-14-05, 09:52 PM
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Originally Posted by HDP
For some reason I thought the saying was " Down like panties on prom night"... but I guess it depends on the region you're in.
It also depends if she's wearing any to begin with.
Old 02-14-05, 10:03 PM
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Originally Posted by dgeesaman
It also depends if she's wearing any to begin with.
Well, I hope she would... wouldn't want to get that dress "wet", especially if it's a rental
Old 02-14-05, 10:25 PM
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Must be f'ing nice to live somewhere you can work on the car in sandals and short sleeves in February!

Thanks for the writeup. I wish I had it last winter when I did my bushings!


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