3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

How do you make the sequential system bullet proof?

Thread Tools
 
Search this Thread
 
Old 08-23-09, 04:51 PM
  #1  
Rotary Freak
Thread Starter
iTrader: (28)
 
Double_J's Avatar
 
Join Date: Jun 2009
Location: Ontario, Canada
Posts: 2,089
Likes: 0
Received 0 Likes on 0 Posts
How do you make the sequential system bullet proof?

I know there are many reliability mods like down pipe, better intercooler, and rad setups (to name a few).

I also know you can get aftermarket hoses and ties for your rats nest. But what a bout all the other components like actuators, solenoids and so on?
I know the system is old and problematic but is there an after market for the rest of the components? I'm planning on going BNR stage 3 and would like to make the changes all at once.

Any suggestions for bullet proofing the sequential system?
Old 08-23-09, 05:23 PM
  #2  
It's finally reliable

iTrader: (18)
 
MOBEONER's Avatar
 
Join Date: May 2004
Location: NEW YORK CITY
Posts: 3,511
Received 9 Likes on 7 Posts
Originally Posted by Double_J
I know there are many reliability mods like down pipe, better intercooler, and rad setups (to name a few).

I also know you can get aftermarket hoses and ties for your rats nest. But what a bout all the other components like actuators, solenoids and so on?
I know the system is old and problematic but is there an after market for the rest of the components? I'm planning on going BNR stage 3 and would like to make the changes all at once.

Any suggestions for bullet proofing the sequential system?
sequential is limited. If you want to make power you will have to go non sequential or single turbo.The stock sequential system does not work good above the stock boost setting,And from my experience you will get tired of the stock sequential bull crap very quickly.just my opinion
Old 08-23-09, 05:41 PM
  #3  
Greasy bastards..

 
baggedoutmazda's Avatar
 
Join Date: Mar 2008
Location: bc canada
Posts: 258
Likes: 0
Received 0 Likes on 0 Posts
if you rip 90% of all that crap out, put in a box on the shelf. now all that stuff will remain in good condition for along time
Old 08-23-09, 05:56 PM
  #4  
Derwin

iTrader: (2)
 
dradon03's Avatar
 
Join Date: Apr 2005
Location: MTL, QC
Posts: 2,888
Likes: 0
Received 0 Likes on 0 Posts
Simply put, unless you have a knowledge of pneumatics and deep pockets never.
Old 08-23-09, 05:58 PM
  #5  
rotorhead

iTrader: (3)
 
arghx's Avatar
 
Join Date: Aug 2004
Location: cold
Posts: 16,182
Received 429 Likes on 263 Posts
well, Mazda never seemed to figure it out, even after the changes in the later JDM models. So good luck. My motto for sequential twins is "they're great when they work."
Old 08-23-09, 08:19 PM
  #6  
Senior Member

 
jmadams74's Avatar
 
Join Date: Oct 2002
Location: Atlanta
Posts: 526
Likes: 0
Received 4 Likes on 4 Posts
Naysayers aside, there is a lot of very good information on this site to help you maintain a working sequential system. And as for power, 350-400 RWHP with the BNR's is very respectable! The bottom line is that all the components must work properly. I have the BNR stage 3 sequential setup. I have replaced the 4 solenoids that actually control turbo operation with the "saxyman990" actuators (I don't think those are available any longer??); for reliably running and controling boost above stock I finally gave up on the stock system and went with Greddy Profek B type S EBC (straight foward installation and easy/accurate control); all actuators/components must work (duh) and most can be checked with a mityvac vacuum/pressure tester; all hoses must be in good condition with no leaks. A datalogit system for tuning in general, but relative to this discussion for tuning the tubo transition is also helpful. OK, so is it easy, no, but not impossible if you study the many threads on here related to the topic. Once your reach that point, if you really get into something you can't figure out, many folks on here are willing to lend a hand. Good luck, the BNR Stage 3 sequential setup (with all supporting mods as well of course) is a very fine setup for our cars!
--Jeff
Old 08-23-09, 10:08 PM
  #7  
Teddy bears have claws

iTrader: (2)
 
bencb44's Avatar
 
Join Date: Aug 2004
Location: Eugene/Springfield, OR
Posts: 360
Likes: 0
Received 0 Likes on 0 Posts
saxyman's solenoids are still available. Here is his website: http://axiomautosports.freehostia.com/products.html

Just a suggestion, though, email him before you pay. I bought mine last year, and had some trouble getting a hold of him for a while. He's respectable, but he does business overseas, so sometimes he's hard to reach.
Old 08-24-09, 06:40 AM
  #8  
needs more track time

iTrader: (16)
 
gracer7-rx7's Avatar
 
Join Date: Mar 2006
Location: Bay Area CA
Posts: 9,188
Received 509 Likes on 350 Posts
fresh solenoids and good quality vac lines that are properly routed do the trick for me.
Old 08-24-09, 07:01 AM
  #9  
Corea FD
iTrader: (8)
 
FDSeoul's Avatar
 
Join Date: Dec 2007
Location: San Diego
Posts: 4,378
Likes: 0
Received 1 Like on 1 Post
from my experience you will get tired of the stock sequential bull crap very quickly.just my opinion
After So many years of enjoying the Stock sequential set up i have yet to be tired nor bothered by it.
We all have and are entitled to our own opinion on the never ending matter of what Forced induction set up is better for the 3rd gen. Too many people won't take the time to figure out and learn the OEM set up and just simple try to DOG on the subject matter.

Learn it thoroughly so that you are able to pass a fair and clear judgment on the subject matter. With minimum upgrades and care the OEM system is/can be just as bulletproof as running a simple BIG A** single Turbo.

Yes I have driven a non-sequential and single turbo and they also have their Key Selling pointS and so the the OEM sequential.

I would suggest try driving each and every set up to identify which set is best for you before abandoning the SEQuetials.
Old 08-24-09, 12:20 PM
  #10  
Senior Member

iTrader: (1)
 
Sandro's Avatar
 
Join Date: Mar 2002
Location: Plainfield, NJ - USA
Posts: 480
Likes: 0
Received 2 Likes on 2 Posts
If you are planning on running above 10 psi, take a look at the thread below. You may want to install some pressure control device to the air to the solenoid valves, and limit its pressure to 10 psi or below, independently from the boost you may be running at. Apparently, the OE solenoid springs may not overcome the force resulting from pressure above 10 psi and may cause the solenoid valve to remain stuck open. Resulting in inconsistent operations quite difficult to pinpoint and diagnose, as discussed in the same thread.

https://www.rx7club.com/3rd-generation-specific-1993-2002-16/weird-boost-issue-341534/page2/

- Sandro
Old 08-24-09, 02:05 PM
  #11  
Full Member

 
pacman74's Avatar
 
Join Date: Jan 2003
Location: Gardena, CA
Posts: 222
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by bencb44
saxyman's solenoids are still available. Here is his website: http://axiomautosports.freehostia.com/products.html

Just a suggestion, though, email him before you pay. I bought mine last year, and had some trouble getting a hold of him for a while. He's respectable, but he does business overseas, so sometimes he's hard to reach.
Thanks for this info, I was hoping there was till some way to get Saxyman's upgraded solenoids!
Old 08-24-09, 02:55 PM
  #12  
Eats, Sleeps, Dreams Rotary

iTrader: (14)
 
moconnor's Avatar
 
Join Date: Jul 2003
Location: Bay Area, CA
Posts: 4,660
Received 82 Likes on 49 Posts
Why anyone would remove a ton of torque below 4000rpm on a car that is already torque-challenged is beyond me.

As mentioned, upgraded hoses and fresh solenoids should do the trick. While the sequential system is complex, it does not have that many types of components and nearly all failures are solenoid or hose related. The actuators, for example, do not fail all that often.

And the earlier statement that the sequential system does not work well above 10 psi makes little sense. I've been running 14-10-14psi for years. 13-10-13 is very common with, say, M2 or Pettit ECUs and this setup has been around for about a decade.
Old 08-24-09, 03:01 PM
  #13  
Rotary Enthusiast

iTrader: (5)
 
Maximum's Avatar
 
Join Date: Mar 2005
Location: Boxford, MA
Posts: 791
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Sandro
If you are planning on running above 10 psi, take a look at the thread below. You may want to install some pressure control device to the air to the solenoid valves, and limit its pressure to 10 psi or below, independently from the boost you may be running at. Apparently, the OE solenoid springs may not overcome the force resulting from pressure above 10 psi and may cause the solenoid valve to remain stuck open. Resulting in inconsistent operations quite difficult to pinpoint and diagnose, as discussed in the same thread.

https://www.rx7club.com/showthread.php?t=341534&page=2

- Sandro
I'll second this suggestion. It stands to reason that the solenoids will last longer and perform better at factory pressures.
Old 08-24-09, 03:33 PM
  #14  
Full Member

 
Elombard's Avatar
 
Join Date: Apr 2004
Location: Atlanta
Posts: 197
Likes: 0
Received 0 Likes on 0 Posts
I am new but I think it depends a lot on what you are going to do. Cruise around the street with the occasional spirited drive you will be able to make the stock set up work with enough patience, research and/or $$.

Want to do some track driving or do a lot of aggressive street driving and canyon carving I am going with Howard Coleman that there is a lot of thermal challenges to overcome with the stock set up. Even with AI I think having that big "hunk of iron" bolted to the hot aluminum motor may require occasional maintenance.
Old 08-24-09, 04:22 PM
  #15  
Rotor Head Extreme

iTrader: (8)
 
t-von's Avatar
 
Join Date: Apr 2002
Location: Midland Texas
Posts: 6,719
Likes: 0
Received 26 Likes on 17 Posts
Originally Posted by pacman74
Thanks for this info, I was hoping there was till some way to get Saxyman's upgraded solenoids!

You wont need the upgraded solenoids if you limit the boost pressure to the stock ones. The stock solenoids are perfectly fine. My sequentials stayed reliable all the way till 108k orginals miles till I blew my engine. I will admit, my engine did have the factory replacement vacumm lines at some point in it's past. I found this out when I checked the warranty history when I worked at my local Mazda dealership. I bought the car with 65,000 miles back in Jan 93 and had years of trouble free driving. Anyways my car was practically stock all it's life. The main problem with having an unreliable seq system is over boosting the stock solenoids. If you keep the boost to the stock solenoids at STOCK levels, you will virtually eliminate the majority of the boost related probems to the seq system. Sandro already posted the link that you need to read.
Old 08-24-09, 04:25 PM
  #16  
Corea FD
iTrader: (8)
 
FDSeoul's Avatar
 
Join Date: Dec 2007
Location: San Diego
Posts: 4,378
Likes: 0
Received 1 Like on 1 Post
Why anyone would remove a ton of torque below 4000rpm on a car that is already torque-challenged is beyond me.
stated like a super star!!! +1
Old 08-24-09, 05:37 PM
  #17  
Senior Member

iTrader: (1)
 
Sandro's Avatar
 
Join Date: Mar 2002
Location: Plainfield, NJ - USA
Posts: 480
Likes: 0
Received 2 Likes on 2 Posts
Originally Posted by moconnor
Why anyone would remove a ton of torque below 4000rpm on a car that is already torque-challenged is beyond me.

As mentioned, upgraded hoses and fresh solenoids should do the trick. While the sequential system is complex, it does not have that many types of components and nearly all failures are solenoid or hose related. The actuators, for example, do not fail all that often.

And the earlier statement that the sequential system does not work well above 10 psi makes little sense. I've been running 14-10-14psi for years. 13-10-13 is very common with, say, M2 or Pettit ECUs and this setup has been around for about a decade.
Where did you read such statement? If you are referring to my post, read it again. I didn't say you should limit boost to 10 psi. I was talking about recommendations limits for the air acting on the solenoid valves , because apparently 10 psi is the condition the OE control valves were designed for, as thoroughly discussed in the thread I referred to. Nothing to do with boost pressure, be it 13 or 14 psi.

- Sandro
Old 08-24-09, 06:18 PM
  #18  
It's finally reliable

iTrader: (18)
 
MOBEONER's Avatar
 
Join Date: May 2004
Location: NEW YORK CITY
Posts: 3,511
Received 9 Likes on 7 Posts
Originally Posted by Sandro
Where did you read such statement? If you are referring to my post, read it again. I didn't say you should limit boost to 10 psi. I was talking about recommendations limits for the air acting on the solenoid valves , because apparently 10 psi is the condition the OE control valves were designed for, as thoroughly discussed in the thread I referred to. Nothing to do with boost pressure, be it 13 or 14 psi.

- Sandro
I was the one that said the stock sequential vac system does not work well above the stock settings. and just like you said "in other words" the stock system was not designed for higher boost. I am sure with upgraded solenoids and mods it can run just fine but why would anyone spend so much time and money on something so limited. If you ask me Its not worth the hassle for such little power.I still have the stock system and i have researched so much in the forums that my final conclusion is "ditch the stock system and go non sequential or single turbo" unless you want to keep the car stock.
Old 08-24-09, 07:02 PM
  #19  
Corea FD
iTrader: (8)
 
FDSeoul's Avatar
 
Join Date: Dec 2007
Location: San Diego
Posts: 4,378
Likes: 0
Received 1 Like on 1 Post
Originally Posted by MOBEONER
I was the one that said the stock sequential vac system does not work well above the stock settings. and just like you said "in other words" the stock system was not designed for higher boost. I am sure with upgraded solenoids and mods it can run just fine but why would anyone spend so much time and money on something so limited. If you ask me Its not worth the hassle for such little power.I still have the stock system and i have researched so much in the forums that my final conclusion is "ditch the stock system and go non sequential or single turbo" unless you want to keep the car stock.

If the issue is having more power and as you have stated " why would anyone spend so much time and money on something so limited" you should by all means get a single turbo set up. As far as the money issue i would have to disagree on running OEM, Once you change out the lines and assure the proper running of all the nick knack you are good for at least 65k miles on them with out any issues.
How much does a silicone hose kit cost and solenoids are cheap enough!!!
I just don't understand the argument that OEM set up is not cost effective.
Old 08-24-09, 07:19 PM
  #20  
It's finally reliable

iTrader: (18)
 
MOBEONER's Avatar
 
Join Date: May 2004
Location: NEW YORK CITY
Posts: 3,511
Received 9 Likes on 7 Posts
Originally Posted by FDSeoul
If the issue is having more power and as you have stated " why would anyone spend so much time and money on something so limited" you should by all means get a single turbo set up. As far as the money issue i would have to disagree on running OEM, Once you change out the lines and assure the proper running of all the nick knack you are good for at least 65k miles on them with out any issues.
How much does a silicone hose kit cost and solenoids are cheap enough!!!
I just don't understand the argument that OEM set up is not cost effective.
Your are actually right it is cost effective. I keep thinking of more power so in this case i am wrong saying the stock system is not good (unless you are thinking along the lines of stock to lightly modified). i think most guys want more power so the stock system will fail if pushed beyond stock. Then again this is all just my opinion not that i am right.
Old 08-24-09, 09:27 PM
  #21  
red89fc

iTrader: (3)
 
Red95FD's Avatar
 
Join Date: Sep 2005
Location: Cincinnati Ohio
Posts: 1,149
Received 28 Likes on 22 Posts
I love the way the sequential turbos work and feel. When they crap out, I'll get some BNRs. I'm thinking about getting them before the stock ones fail.
Old 08-24-09, 09:31 PM
  #22  
Rotary Freak

iTrader: (14)
 
Julian's Avatar
 
Join Date: Jan 2004
Location: Longview, Texas
Posts: 1,857
Likes: 0
Received 5 Likes on 5 Posts
Originally Posted by bencb44
saxyman's solenoids are still available. Here is his website: http://axiomautosports.freehostia.com/products.html

Just a suggestion, though, email him before you pay. I bought mine last year, and had some trouble getting a hold of him for a while. He's respectable, but he does business overseas, so sometimes he's hard to reach.

While he is respectable and put together a fine product. An answer to an email may be awhile; for me 2 months and counting with money in his paypal account
Old 08-24-09, 09:37 PM
  #23  
Rotary Freak

iTrader: (14)
 
Julian's Avatar
 
Join Date: Jan 2004
Location: Longview, Texas
Posts: 1,857
Likes: 0
Received 5 Likes on 5 Posts
Originally Posted by moconnor
Why anyone would remove a ton of torque below 4000rpm on a car that is already torque-challenged is beyond me.

As mentioned, upgraded hoses and fresh solenoids should do the trick. While the sequential system is complex, it does not have that many types of components and nearly all failures are solenoid or hose related. The actuators, for example, do not fail all that often.

And the earlier statement that the sequential system does not work well above 10 psi makes little sense. I've been running 14-10-14psi for years. 13-10-13 is very common with, say, M2 or Pettit ECUs and this setup has been around for about a decade.
I had had consistant 11's when car was brand new now 12.5-10-12.5 last 9 years w/ moinor mods. take car of the car, dont take short ciuts and she will serve you well. The sequentials are fine and BNR's will cover most power fixes.
Old 08-24-09, 11:27 PM
  #24  
Full Member

 
pacman74's Avatar
 
Join Date: Jan 2003
Location: Gardena, CA
Posts: 222
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Julian
While he is respectable and put together a fine product. An answer to an email may be awhile; for me 2 months and counting with money in his paypal account
Sheesh, are you serious? You've been waiting for 2 months and still haven't received them? Makes me think twice about ordering them, but unless I want to keep on swapping out solenoids I need to order them since nobody else makes a solenoid replacement solution....
Old 08-25-09, 02:38 AM
  #25  
Senior Member

iTrader: (8)
 
hose4dub's Avatar
 
Join Date: Sep 2007
Location: san diego
Posts: 330
Likes: 0
Received 1 Like on 1 Post
Originally Posted by Sandro
Where did you read such statement? If you are referring to my post, read it again. I didn't say you should limit boost to 10 psi. I was talking about recommendations limits for the air acting on the solenoid valves , because apparently 10 psi is the condition the OE control valves were designed for, as thoroughly discussed in the thread I referred to. Nothing to do with boost pressure, be it 13 or 14 psi.

- Sandro
Is there anything that states 10psi is recommended for limits of air on the solenoids? according to the fsm when testing the solenoids you can apply 15 psi safely to leak test properly working solenoids.


Quick Reply: How do you make the sequential system bullet proof?



All times are GMT -5. The time now is 12:23 PM.